45# Steel Backed High-Strength Brass Graphite Self-Lubricating Bushing
45# Steel Backed High-Strength Brass Graphite Self-Lubricating Bushing
High-Performance Self-Lubricating Bronze Bushing Solutions & Technologies. Minimize downtime, extend service life, and reduce costs for dynamic applications.
45# Steel Backed High-Strength Brass Graphite Self-Lubricating Bushing
Heavy Load | High Temperature | Maintenance-Free Sliding Bearing
Product Overview
The 45# steel backed high-strength brass graphite bushing is a heavy-duty bimetal self-lubricating bearing engineered for extreme load, shock, and high-temperature environments.
It combines:
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45# carbon steel backing – high mechanical strength and structural rigidity
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High-strength brass working layer – superior wear and anti-seizure performance
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Solid graphite inserts – permanent lubrication without oil supply
This design ensures stable operation under low-speed, heavy-load, and intermittent motion conditions, where traditional lubricated bronze bushings often fail.
Structural Design & Working Principle
1️⃣ Bimetal Composite Construction
| Layer | Function | Technical Advantage |
|---|---|---|
| 45# Steel Back | Structural support | High impact resistance |
| High-Strength Brass | Bearing surface | Excellent wear resistance |
| Graphite Plugs | Solid lubrication | Low friction without grease |
2️⃣ How It Works
Under load, graphite forms a transfer lubrication film on the shaft surface.
Even at elevated temperatures (up to 400°C), lubrication remains effective without oil supply.
This makes it ideal for:
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Dusty environments
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High-temperature zones
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Hard-to-maintain machinery
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Heavy shock applications
Technical Specifications (Typical Values)
| Parameter | Value Range |
|---|---|
| Static Load Capacity | 250–350 MPa |
| Dynamic Load Capacity | 100–200 MPa |
| Max Operating Temperature | 300–400°C |
| Friction Coefficient (Dry) | 0.10–0.18 |
| Max Sliding Speed | ≤0.5 m/s (Heavy Load) |
Actual performance depends on alloy grade, shaft hardness (recommended HRC ≥ 50), and installation accuracy.
Key Advantages
✔ High Load Capacity
Steel backing absorbs shock and distributes stress evenly.
✔ High Temperature Resistance
Performs reliably where grease-based lubrication carbonizes or fails.
✔ Maintenance-Free Operation
No continuous oil supply required.
✔ Long Service Life
Reduces downtime and total lifecycle cost.
✔ Anti-Seizure Performance
Ideal for start-stop and boundary lubrication conditions.
Comparison with Conventional Bearings
| Type | Limitation | Why Bimetal Graphite Wins |
|---|---|---|
| Cast Bronze Bushings | Requires frequent lubrication | Self-lubricating |
| Oil-Impregnated Bearings | Limited temperature resistance | Handles high heat |
| Plain Steel Bushings | Poor wear resistance | Brass sliding layer protects shaft |
Conclusion:
For heavy industrial duty, solid-lubricant bimetal bushings provide superior long-term ROI.
Typical Industrial Applications
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Metallurgical equipment (continuous casting machines)
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Construction machinery (excavator arms, bush joints)
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Injection molding machines
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Heavy-duty molds and die guide systems
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Port cranes and lifting equipment
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Furnace and high-temperature conveyors
Engineering Selection Guide
To maximize performance:
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Shaft hardness ≥ HRC50
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Surface roughness ≤ Ra 0.8 μm
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Proper clearance: 0.1–0.15% of shaft diameter
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Interference fit installation recommended
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Consider thermal expansion in high-temperature design
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Bimetal graphite bushing
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45# steel backed bronze bearing
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High strength brass sleeve bearing
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Self lubricating heavy duty bushing
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High temperature sliding bearing
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Maintenance free bronze bush
| ID | F7 Tolerance | OD | m6 Tolerance | Wall Thick. | Bronze Thick. | 30 | 35 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 120 | 130 | 140 | 150 | 200 |
| 50 | +0.050 / +0.025 | 60 | +0.030 / +0.011 | 5 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||
| 50 | +0.050 / +0.025 | 65 | +0.030 / +0.011 | 7.5 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||||
| 55 | +0.060 / +0.030 | 70 | +0.030 / +0.011 | 7.5 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||
| 60 | +0.060 / +0.030 | 75 | +0.030 / +0.011 | 7.5 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | |||||
| 65 | +0.060 / +0.030 | 80 | +0.030 / +0.011 | 7.5 | 1.5 | ✓ | ✓ | ✓ | ✓ | ||||||||||
| 70 | +0.060 / +0.030 | 85 | +0.035 / +0.013 | 7.5 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||||
| 70 | +0.060 / +0.030 | 90 | +0.035 / +0.013 | 10 | 1.5 | ✓ | ✓ | ✓ | ✓ | ||||||||||
| 75 | +0.060 / +0.030 | 90 | +0.035 / +0.013 | 7.5 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||||
| 75 | +0.060 / +0.030 | 95 | +0.035 / +0.013 | 10 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||||
| 80 | +0.060 / +0.030 | 95 | +0.035 / +0.013 | 7.5 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||||
| 80 | +0.060 / +0.030 | 100 | +0.035 / +0.013 | 10 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||
| 85 | +0.071 / +0.036 | 100 | +0.035 / +0.013 | 7.5 | 1.5 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||
| 90 | +0.071 / +0.036 | 110 | +0.035 / +0.013 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | |||||
| 100 | +0.071 / +0.036 | 120 | +0.035 / +0.013 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | |||||
| 110 | +0.071 / +0.036 | 130 | — | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||||||
| 120 | +0.071 / +0.036 | 140 | — | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||||||
| 125 | +0.083 / +0.017 | 145 | +0.040 / +0.015 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ||||||||||
| 130 | +0.083 / +0.017 | 150 | +0.040 / +0.015 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ||||||||||
| 140 | +0.083 / +0.017 | 160 | +0.040 / +0.015 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||||||
| 150 | +0.083 / +0.017 | 170 | +0.040 / +0.015 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ||||||||||
| 160 | — | 180 | +0.046 / +0.017 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||||
| 170 | — | 190 | +0.046 / +0.017 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||||
| 180 | — | 200 | +0.046 / +0.017 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||||||
| 190 | — | 210 | +0.046 / +0.017 | 10 | 2 | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | ||||||||
| 200 | +0.096 / +0.050 | 230 | +0.046 / +0.017 | 15 | 3 | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||||
| 225 | +0.096 / +0.050 | 255 | +0.052 / +0.020 | 15 | 3 | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||||
| 250 | +0.096 / +0.050 | 280 | +0.052 / +0.020 | 15 | 3 | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||||
| 280 | +0.108 / +0.056 | 320 | +0.057 / +0.021 | 20 | 4 | ✓ | ✓ | ✓ | ✓ | ✓ | |||||||||
| 300 | +0.108 / +0.056 | 340 | +0.057 / +0.021 | 20 | 4 | ✓ | ✓ | ✓ | ✓ | ||||||||||
| 350 | +0.119 / +0.062 | 390 | +0.063 / +0.023 | 20 | 4 | ✓ | ✓ | ✓ | ✓ | ||||||||||
| 400 | +0.119 / +0.062 | 450 | +0.063 / +0.023 | 25 | 5 | ✓ | ✓ | ✓ | |||||||||||
| 450 | +0.131 / +0.068 | 500 | +0.063 / +0.023 | 25 | 5 | ✓ | ✓ | ✓ |
Why Choose This Bearing Solution?
If your equipment operates under:
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Heavy shock loads
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Low-speed high-pressure motion
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High temperature environments
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Limited lubrication conditions
This graphite plugged bimetal bushing provides a technically robust and economically sustainable solution.
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