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Bronze and Brass Continuous Casting Bearings: A Custom Supply, Maintenance, and Management Guide, bearing bronze grades
In industrial applications, bronze and brass bearings are essential for reducing friction and wear between mechanical parts. Bronze bearings, in particular, offer strength, durability, and exceptional resistance to corrosion and wear, making them ideal for a variety of uses. Continuous casting is a dependable manufacturing process for producing high-quality bronze and brass bearings, delivering consistent material properties and performance. We provide not only finished parts but viiplus has an extensive inventory of bronze bearings material for custom manufacturing. Expertise in producing slide plates, both standard and custom designs, is available.
VIIPLUS is committed to operational excellence by defining key processes and establishing quality objectives. Our expert team is here to help you choose the right materials and manufacture your custom parts.
Bearing bronze grade, Alloys directory Search Results, Manufacturer of custom machined bronze parts
Example: Bearing Bronze Grades, CuSn10, CuSn12Ni2, CuSn7Zn4Pb7, C93200/ SAE660, CuPb10Sn10, C93700 / SAE64, C86300, C95400, CuSn5Zn5Pb5, C83600, CuAl10Fe5Ni5


Continuous Casting of Bronze and Brass Bearings
Continuous casting is a method where molten metal is poured into a mold, forming solid profiles like rods, tubes, and plates. The process offers many advantages:
Uniform Structure: Continuous casting provides a homogeneous grain structure, which improves the material’s mechanical properties.
Versatility in Shapes: The process can produce complex shapes and sizes to meet specific application requirements.
Cost Efficiency: Compared to other casting methods, continuous casting reduces material waste and machining time.
Bronze Grades for Bearings
Bronze bearings are manufactured from different alloy grades depending on the application. The most common types include:
Tin Bronze (C90300, C90500): Known for high strength, good corrosion resistance, and excellent wear properties. Used in heavy-load applications like engine parts, gears, and bearings.
Lead-Tin Bronze (C93200, C93700): Offers excellent machinability and performance in high-load and low-speed conditions.
Aluminum Bronze (C95400, C95500): Characterized by high strength and superior corrosion resistance, especially in marine environments.
Manganese Bronze (C86300): A strong alloy with high wear resistance, suitable for heavy-duty applications like machinery and equipment bearings.


Custom Size Supply, Bearing Bronze Grades
Bearing bronzes are a specialized class of bronze alloys designed for use in bearings, bushings, and other sliding or rotating components. These alloys are formulated to exhibit excellent wear resistance, low friction, and high load-bearing capacity.
Specialized manufacturers offer the flexibility to produce custom-sized bearings, bushings, and wear plates according to specific requirements. This includes:
Custom Diameter and Length: Bearings can be cast in non-standard dimensions to fit unique machine specifications.
Profile and Shape Customization: Continuous casting allows for non-standard shapes such as hollow tubes, flanged bushings, and other custom profiles.
Tight Tolerances: High precision is achieved through continuous casting, providing products with tight tolerances that reduce the need for secondary machining.
Maintenance and Management of Bronze Bearings
Regular maintenance ensures the longevity and performance of bronze bearings. Key maintenance practices include:
Proper Lubrication: Self-lubricating bronze bearings with embedded graphite plugs are ideal for minimizing friction. Regular checks should be made to ensure lubrication is adequate.
Inspection for Wear and Corrosion: Routine inspection should be conducted to monitor wear, pitting, or corrosion. Early detection can prevent expensive machinery downtime.
Replacement and Refurbishment: Bearings that show signs of excessive wear or damage should be replaced promptly. Continuous cast bearings can often be refurbished by machining down to restore the surface.
Advantages of Working with Bronze Bearing Specialists
Experience the benefits of C90300 bronze bearings, a high-strength, corrosion-resistant alloy suited for marine, industrial, and automotive applications. Explore its properties, uses, and its Chinese equivalent, ZCuSn10Zn2. Partnering with a bronze bearing specialist offers:
- Material Selection Expertise: Specialists can recommend the ideal bronze or brass alloy for specific requirements.
- Custom Manufacturing: They can produce bearings in tailored sizes and shapes to meet unique demands.
- Comprehensive Service: Many suppliers provide end-to-end support, from production and supply to ongoing maintenance and refurbishment.
| Common name | Material description | World specifications* | ||
| Castings / Ingots | ||||
| European | British | American | ||
| Castings / Ingots | ||||
| Tin bronze bearing grade | CuSn10Zn2-C / CuSn10Zn2-B | – | G1 | C90500 |
| CuSn12-C / CuSn12-B | CC483K /CB483K | PB2 | C90800 | |
| CuSn12Ni2-C / CuSn12Ni2-B | CC484K / CB484K | CT2 | C91700 | |
| CuSn10-C /CuSn10-B | CC480K / CB480K | CT1 | C90500 | |
| Leaded tin bronze bearing grade | CuSn11Pb2-C / CuSn11Pb2-B | CC482K / CB482K | PB4 | C92700 |
| CuSn7Zn2Pb3-C / CuSn7Zn2Pb3-B | CC492K / CB492K | LG4 | C92400 | |
| High-leaded tin bronze bearing grade | CuSn7Zn4Pb7-C / CuSn7Zn4Pb7-B | CC493K / CB493K | – | C93200/ SAE660 |
| CuPb10Sn10-C / CuPb10Sn10-B | CC495K / CB495K | LB2 | C93700 / SAE64 | |
| Leaded bronze / Gun Metal bearing grade | CuSn5Zn5Pb5-C / CuSn5Zn5Pb5-B | CC491K / CB491K | LG2 | C83600 |
| Alum bronze bearing grade | CuAl10Fe5Ni5-B | CB333G | AB2 | C95800 |
| CuAl11Fe6Ni6-B | CB334G | – | – | |
Industry Applications
Bronze bearings are widely used across industries such as:
- Automotive: Engine components, suspension systems, and heavy-duty truck parts.
- Marine: Propeller shafts, pump bushings, and rudder bearings due to excellent corrosion resistance.
- Construction and Mining Equipment: Bearings used in loaders, excavators, and conveyor systems.
- Steel and Heavy Machinery: Applications involving high loads and continuous operations, such as rolling mills and presses.
C93200 (SAE 660) High Lead Tin Bronze
C93200, commonly known as SAE 660 bearing bronze, is widely used for bushings and bearings due to its excellent machinability, high strength, and wear resistance. It offers superior antifriction properties and does not suffer from dezincification, making it a reliable material for long-term performance in various applications.
C95400 Aluminum Bronze
Aluminum bronzes, such as C95400, are among the strongest copper-based alloys. Their aluminum content provides exceptional strength, enabling them to handle unit loads up to 50% higher than leaded tin bronzes like C93200. These alloys have excellent corrosion resistance, making them ideal for marine and high-temperature environments.
C86300 Manganese Bronze
C86300 manganese bronze combines high strength with excellent corrosion resistance. It performs well under high-speed and heavy-load conditions but requires hardened shafts and non-abrasive operating conditions. Manganese bronze is frequently used in heavy machinery, gears, and marine applications.
C92200, C92300, C92700 Leaded Tin Bronzes
Leaded tin bronzes, such as C92200, C92300, and C92700, contain lead for improved antifriction properties, though this reduces their overall strength. These alloys are known for their good conformability and ability to tolerate dirty operating environments, making them ideal for use in off-highway vehicles, earthmoving equipment, and other heavy industrial applications.
C95300, C95400, C95500 Aluminum Bronzes
These aluminum bronzes are heat-treatable, allowing for further enhancement of their strength. They are excellent used with hardened shafts, smooth surfaces, and reliable lubrication. Their high strength, excellent corrosion resistance, and performance in high-temperature environments make them suitable for demanding applications such as marine propellers and pump impellers.
Conclusion
The selection of the appropriate bearing bronze depends on factors such as load, speed, operating conditions, and required material properties. Engineers carefully evaluate these factors to ensure optimal performance in specific applications.
C90300 Bronze Bearings: The Ultimate Guide to High-Strength, Corrosion-Resistant Alloy
When it comes to high-performance bearings that can withstand harsh environments, C90300 bronze bearings stand out as a top choice. Also known as aluminum bronze, this alloy is renowned for its exceptional strength, corrosion resistance, and wear resistance. In this blog post, we’ll dive deep into the properties, applications, advantages, and considerations of C90300 bronze bearings, as well as explore its equivalent material in China.
What is C90300 Bronze?
C90300 bronze is a high-strength, corrosion-resistant alloy primarily composed of:
-
Copper (Cu): 86-89%
-
Tin (Sn): 7.5-9%
-
Zinc (Zn): 3-5%
-
Small amounts of other elements like lead (Pb) and iron (Fe).
This unique composition gives C90300 bronze its remarkable mechanical and chemical properties, making it ideal for demanding applications across various industries.
Key Properties of C90300 Bronze Bearings
1. Mechanical Properties
-
High Strength and Hardness: C90300 bronze can withstand heavy loads and high stress without deforming.
-
Excellent Wear Resistance: Ideal for high-load and high-speed applications, reducing the need for frequent replacements.
-
Good Fatigue Resistance: Ensures long-lasting performance even under cyclic loading conditions.
2. Corrosion Resistance
-
Resistant to corrosion in seawater and other corrosive environments, making it a preferred choice for marine applications.
3. Thermal Conductivity
-
Good thermal conductivity helps dissipate heat generated during operation, preventing overheating and extending bearing life.
4. Machinability
-
While C90300 bronze is harder to machine compared to other bronzes, its durability and performance outweigh this challenge.
Applications of C90300 Bronze Bearings
C90300 bronze bearings are widely used in industries that demand high performance and reliability. Some key applications include:
1. Marine Engineering
-
Propeller shafts, rudder bearings, and other components exposed to seawater.
2. Industrial Machinery
-
Heavy-duty bearings, bushings, and wear plates in machinery subjected to high loads and speeds.
3. Automotive
-
Bushings and bearings in automotive applications where durability and wear resistance are critical.
4. Oil and Gas
-
Bearings and bushings in equipment used in corrosive environments.
Advantages of C90300 Bronze Bearings
-
Durability: Long service life even under harsh conditions.
-
High Load Capacity: Can handle both radial and axial loads with ease.
-
Corrosion Resistance: Performs exceptionally well in corrosive environments, making it versatile for various industries.
Considerations When Using C90300 Bronze Bearings
-
Cost: C90300 bronze can be more expensive than other bearing materials, but its durability and performance often justify the investment.
-
Maintenance: Regular maintenance and lubrication are recommended to extend the life of the bearings.
C90300 Bronze Equivalent in China
In China, C90300 bronze is equivalent to ZCuSn10Zn2 ( ZQSn10-2). This material shares similar composition and properties, making it a suitable alternative for C90300 bronze.
Key Features of ZCuSn10Zn2:
-
Composition: Cu (rest), Sn (9-11%), Zn (1-3%), and trace amounts of other elements.
-
Properties: High wear resistance, corrosion resistance, and mechanical strength.
-
Applications: Widely used in marine engineering, industrial machinery, and automotive industries.
Conclusion
C90300 bronze bearings are a reliable and high-performance solution for industries that require strength, durability, and resistance to wear and corrosion. Whether you’re working in marine engineering, industrial machinery, automotive, aerospace, or oil and gas, C90300 bronze bearings offer unmatched performance in demanding environments.
For those in China, ZCuSn10Zn2 serves as an excellent alternative to C90300 bronze, providing similar benefits and applications.
Keywords:
C90300 bronze bearings, aluminum bronze, ZCuSn10Zn2, high-strength bearings, corrosion-resistant bearings, marine bearings, industrial bearings, automotive bearings, bronze alloy properties, bronze bearing applications.
By understanding the unique properties and applications of C90300 bronze bearings, you can make informed decisions for your industrial needs. Whether you’re looking for durability, load capacity, or corrosion resistance, this alloy delivers exceptional performance in the most challenging environments.
CNC Machining Guidelines for SAE 62 Bronze (C90500) Bearing Bushings
SAE 62 Bronze (C90500) is a high-tin bronze alloy (Cu88-Sn10-Zn2) known for its excellent strength, wear resistance, and corrosion resistance, particularly in marine environments 29. Below are key considerations for machining this material into bushings using CNC processes:
1. Tool Selection and Geometry
-
Tool Material:
-
Carbide Inserts: Preferred for their durability and sharp edge retention. Uncoated carbide is recommended, as common coatings (e.g., TiN) may not provide significant benefits and could increase friction.
-
Diamond Inserts: Suitable for high-volume production to minimize wear, especially in finishing passes .
-
High-Speed Steel (HSS): Acceptable for drilling but requires slower speeds (~70 SFM) compared to carbide (~200 SFM) .
-
-
Tool Geometry:
-
Use sharp, high-positive rake angles to reduce cutting forces and prevent material adhesion .
-
Avoid negative rake tools, as they may compress the material and generate excess heat.
-
For finishing, employ a large nose radius and minimal chip breakers to improve sthe urface finish.
-
2. Speeds and Feeds
-
Turning/Boring:
-
OD Turning: Start at 200–300 SFM with carbide inserts, adjusting based on tool wear.
-
ID Boring: Use lower speeds (~100 SFM) due to reduced rigidity in deep bores (e.g., 3.25″ depth) .
-
Feed rates should be moderate to aggressive to avoid work hardening but balanced against tool deflection.
-
-
Milling/Drilling:
-
End Mills: Reduce spindle speeds by 20–50% compared to aluminum. For example, a ½” carbide end mill at 4,000 RPM and 50 IPM .
-
Drilling: Ensure dead-sharp drills with flattened lips to prevent grabbing in larger diameters .
-
3. Coolant and Lubrication
-
Coolant Type: Use light mineral oils or the same grade oil impregnated in the bushing (e.g., SAE 30 non-detergent) to avoid contaminating the material’s pores.
-
Avoid Water-Based Coolants: These can mix with the bronze’s inherent oil, reducing self-lubricating properties.
4. Workholding and Setup
-
Machine Rigidity: Ensure the CNC lathe/mill is stout enough to handle vibrations, especially for deep boring operations (e.g., ½” bar for a 0.75″ ID) .
-
Minimize Overhang: Use the shortest possible boring bars to reduce deflection and chatter.
5. Post-Machining Considerations
-
Re-Impregnation: After machining, soak bushings in hot oil (e.g., SAE 30) for 1 hour to restore lubrication in pores.
-
Surface Finish: Aim for a polished cutting edge to prevent material adhesion and ensure smooth finishes .
Material Properties and Applications of C90500
-
Key Properties:
-
Tensile Strength: 45 ksi | Yield Strength: 22 ksi | Hardness: 75 HB.
-
Excellent corrosion resistance in seawater and steam environments .
-
-
Typical Applications:
-
Marine pumps, valves, and bearings.
-
High-load, low-speed industrial machinery components.
-
Comparison with Other Bronze Alloys 29
| Alloy | Composition | Key Features | Common Uses |
|---|---|---|---|
| C90500 | Cu88-Sn10-Zn2 | High wear/corrosion resistance | Marine hardware, valves |
| C93200 | Cu83-Sn7-Pb7-Zn3 | Free-machining, general-purpose | Medium-load bearings |
| C95400 | Cu87-Al10-Fe3 | Extreme abrasion resistance | Heavy-duty gears, wear plates |
Summary
For SAE 62 Bronze (C90500) bushings, prioritize sharp carbide tools, moderate speeds, and oil-based coolants. Adjust feeds to balance tool life and surface finish, and ensure post-machining oil impregnation for optimal performance. This alloy’s strength and corrosion resistance make it ideal for demanding marine and industrial applications.
|
Material
|
World Spec
|
European
|
British
|
American
|
|---|---|---|---|---|
|
CuSn10Zn2-C / CuSn10Zn2-B
|
–
|
–
|
G1
|
C90500
|
|
CuSn11P-C / CuSn11P-B
|
–
|
CC481K / CB481K
|
PB1
|
C90700
|
|
CuSn12-C / CuSn12-B
|
–
|
CC483K / CB483K
|
PB2
|
C90800
|
|
CuSn12Ni2-C / CuSn12Ni2-B
|
–
|
CC484K / CB484K
|
CT2
|
C91700
|
|
CuSn10-C / CuSn10-B
|
–
|
CC480K / CB480K
|
CT1
|
C90500
|
|
Main Alloy CuSn5Zn5Pb2-C / CuSn5Zn5Pb2-B
|
–
|
CC499K / CB499K
|
–
|
–
|
Leaded Tin Bronze
|
Material
|
World Spec
|
European
|
British
|
American
|
|---|---|---|---|---|
|
CuSn11Pb2-C / CuSn11Pb2-B
|
–
|
CC482K / CB482K
|
PB4
|
C92700
|
|
CuSn7Zn2Pb3-C / CuSn7Zn2Pb3-Bn7Zn2CuSn7Zn2Pb3-C / CuSn7Zn2Pb3-B
|
–
|
CC492K / CB492K
|
LG4
|
C92400
|
High-Leaded Tin Bronzeh–LeadedHigh-Leaded Tin Bronze
|
Material
|
World Spec
|
European
|
British
|
American
|
|---|---|---|---|---|
|
CuSn7Zn4Pb7-C / CuSn7Zn4Pb7-B
|
–
|
CC493K / CB493K
|
–
|
C93200 / SAE660
|
|
CuSn5Pb9-C / CuSn5Pb9-B
|
–
|
CC494K / CB494K
|
LB4
|
C93500
|
|
CuPb10Sn10-C / CuPb10Sn10-B
|
–
|
CC495K / CB495K
|
LB2
|
C93700 / SAE64
|
|
CuSn7Pb15-C / CuSn7Pb15-B
|
–
|
CC496K / CC496K
|
LB1
|
C93800
|
|
CuSn6Pb16-C / CuSn6Pb16-B
|
–
|
–
|
–
|
C93900 / SAE67
|
Leaded Bronze / Gun Metal
|
Material
|
World Spec
|
European
|
British
|
American
|
|---|---|---|---|---|
|
CuSn5Zn5Pb5-C / CuSn5Zn5Pb5-Bn5Zn5CuSn5Zn5Pb5-C / CuSn5Zn5Pb5-B
|
–
|
CC491K / CB491K
|
LG2
|
C83600
|
|
CuSn3Zn8Pb5-C / CuSn3Zn8Pb5-B
|
–
|
CC490K / CB490K
|
LG1
|
C84400
|
Low-Lead Alloys for Drinking Water
|
Material
|
World Spec
|
European
|
British
|
American
|
|---|---|---|---|---|
|
CuSn4Zn2PS-C / CuSn4Zn2PS-B
|
CuSn4Zn2PS-C / CuSn4Zn2PS-B
|
–
|
–
|
C83470
|
|
CuSi4Zn9MnP-C / CuSi4Zn9MnP-B
|
–
|
CC246E / CB246E
|
–
|
–
|
|
CuNi7Si2
|
–
|
–
|
–
|
–
|
Other Alloys
|
Material
|
World Spec
|
European
|
British
|
American
|
|---|---|---|---|---|
|
CuZn36Pb-C / CuZn36Pb-Bn36PbCuZn36Pb-C / CuZn36Pb-B
|
–
|
CC770S / CB770S
|
–
|
C33500
|
|
CuZn39Pb2 / CuZn39Pb3 / CuZn40Pb2
|
–
|
CW612N / CW614N / CW617N
|
–
|
–
|
|
CuZn38As
|
–
|
CW511L
|
–
|
C27453
|
|
CuSn8Zn4
|
–
|
–
|
–
|
C90300
|
Aluminum Bronze
|
Material
|
World Spec
|
European
|
British
|
American
|
|---|---|---|---|---|
|
CuAl10Fe5Ni5-B
|
–
|
CB333G
|
AB2
|
C95800
|
|
CuAl11Fe6Ni6-B
|
–
|
CB334G
|
–
|
–
|





