C83600 PLATES
SAE 40 UNS C83600 Copper Alloy Plates comply with international standards, including ASTM, AISI, JIS, and BIS.
Copper alloy slide plates with solid lubricant
Plates meeting ASTM, AISI, JIS, and BIS international standards. SAE 40 UNS C83600.
SAE 40 UNS C83600 copper alloy plates are provided with Material Test Reports. We offer bronze plates accompanied by commercial invoices, packing lists, test reports, HS codes, Chamber of Commerce-certified country of origin, and base material certificates. Manufacturer & exporter and our quality bronze products. Material: Bronze with graphite inserts. Version: Self-lubricating.
PLATES: STANDARDS: Designed For Durability， UNS C83600 SAE 40 Plates
1. Material Identification:
- UNS C83600: A leaded red brass (cast alloy), also known as “Ounce Metal.”
- SAE 40: Likely refers to a specification under SAE (Society of Automotive Engineers) standards, possibly related to material composition or mechanical properties for automotive/marine components.
2. Composition (Typical):
- Copper (Cu): 84–86%
- Lead (Pb): 4–6%
- Zinc (Zn): 4–6%
- Tin (Sn): 4–6%
- Minor elements: Nickel, Iron (trace amounts).
3. Key Properties:
- Corrosion Resistance: Excellent in water, steam, and mild chemical environments.
- Machinability: Superior due to lead content (free-cutting properties).
- Pressure Tightness: Suitable for valves/pumps (common in cast components).
- Strength: Tensile strength ~30–40 ksi (cast state), with low elongation.
4. Form and Manufacturing:
- Plates: Typically produced as cast plates (not wrought/rolled), shaped via sand casting or continuous casting processes.
- Standards: Governed by ASTM B584 (Standard Specification for Copper Alloy Sand Castings).
5. Applications:
- Valves, pump bodies, plumbing fittings, marine hardware.
- Used in plate form for components requiring corrosion resistance and complex shapes (e.g., valve plates, bearing retainers).
6. Considerations:
- Lead Content: Requires safety precautions during machining (e.g., dust control).
- Alternatives for Wrought Plates: Consider C46400 (Naval Brass) or C36000 (Free-Cutting Brass) if rolled/wrought forms are needed.
7. Suppliers/Standards:
- Check ASTM B584 for casting specifications.
- Suppliers may offer custom cast plates in varying thicknesses (e.g., 10–100 mm) and sizes.
Summary: UNS C83600 plates are cast components ideal for corrosion-resistant, machinable parts in industrial systems. They are not typically rolled/wrought products but serve well in static applications like valve bodies or pump plates. Always verify SAE 40 requirements with specific automotive/marine standards.
slide plate, self lubricating
Angled rail guides / copper alloy / solid lubricant
Slide plates / copper alloy / solid lubricant
Angled rail guides / copper alloy / solid lubricant
Understanding C83600 Bronze Plate with Self-Lubricating Graphite: A High-Performance Material for Heavy-Duty Applications
When it comes to engineering materials for high-performance applications, few can match the reliability and durability of C83600 bronze. Known for its excellent wear resistance and anti-corrosive properties, C83600 is a leaded bronze alloy widely used in various industries, especially where friction and wear are significant concerns. One of the key advantages of C83600 bronze is its self-lubricating capability when combined with graphite, making it an ideal choice for a range of demanding industrial applications.
What is C83600 Bronze?
C83600 is an American standard designation for a leaded tin bronze alloy. It is a high-performance alloy composed primarily of copper, tin, lead, and small amounts of other elements such as zinc or nickel. The primary components are as follows:
- Copper (Cu) – The dominant element in the alloy, providing the base strength and resistance to corrosion.
- Tin (Sn) – Typically present around 8-10%, tin enhances the alloy’s wear resistance and contributes to its strength and corrosion resistance.
- Lead (Pb) – Present in amounts around 8-10%, lead is added to improve machinability and provide self-lubricating properties, which help reduce friction in rotating machinery.
- Small quantities of other elements – These may vary depending on the specific composition and the alloy’s intended use.
C83600 is widely used in applications where good machinability, strength, and wear resistance are required. It is particularly suitable for making bearings, bushings, gears, valves, and other components that face high loads and continuous movement.
C83600 Bronze in China: Equivalent Materials
In China, C83600 is roughly equivalent to ZCuSn10Pb10 or ZCuSn10Pb, where the “10” denotes the approximate percentage of tin (Sn) and lead (Pb). The Chinese counterparts retain similar properties and are used in the same industrial sectors as the American standard, particularly in the production of cast bearings, gears, and other components that need to withstand heavy loads and minimize wear.
Both C83600 and ZCuSn10Pb10 are designed to perform in challenging environments, offering good resistance to corrosion and the ability to withstand high friction. This makes them excellent choices for components like bushings, bearings, and valves, where reliability and low maintenance are essential.
Self-Lubricating Graphite in C83600 Bronze Plate
One of the unique features of C83600 bronze is its compatibility with self-lubricating graphite. By incorporating graphite particles into the bronze alloy, manufacturers can significantly improve the material’s lubrication properties, creating a self-lubricating composite.
Graphite is a well-known lubricant that reduces friction between contacting surfaces. When embedded into the C83600 bronze matrix, the graphite acts as an internal lubricant, allowing the material to perform effectively in dry or low-lubrication conditions. This makes the bronze plate ideal for applications where traditional liquid lubricants may be difficult to apply or where maintenance is infrequent or costly.
This combination of bronze and graphite has several key advantages:
- Reduced Friction: The graphite acts as an internal lubricant, minimizing wear and tear on moving parts.
- Enhanced Durability: The material is able to maintain its strength and integrity under high loads and extreme conditions, thanks to the lubricating properties of graphite.
- Reduced Maintenance: Components made from self-lubricating C83600 bronze with graphite require less frequent lubrication and maintenance, making them ideal for applications in remote or hard-to-reach locations.
- Improved Performance in Dry Conditions: In applications where lubrication may not be readily available or is difficult to apply, the bronze with embedded graphite can continue to perform reliably.
Applications of C83600 Bronze with Self-Lubricating Graphite
C83600 bronze with self-lubricating graphite is commonly used in various industries, including:
- Aerospace: Bearings and bushings that operate in harsh environments with limited lubrication.
- Marine: Components exposed to corrosive saltwater environments, such as bushings and thrust washers.
- Automotive: Parts like gears, bearings, and valve guides that require good wear resistance and self-lubricating properties.
- Industrial Machinery: Bearings, bushings, and other moving parts in machinery that endure high friction and wear.
- Mining and Heavy Equipment: Components that are subjected to heavy loads, friction, and minimal maintenance, such as liners, bushings, and seals.
C83600 bronze plate
C83600 bronze plate with self-lubricating graphite is a powerful material choice for industries that demand durability, reduced maintenance, and exceptional performance in high-friction environments. Its unique composition of copper, tin, lead, and graphite gives it a distinct advantage over traditional alloys, especially in applications that require self-lubricating properties. Whether for aerospace, automotive, marine, or industrial machinery, C83600 bronze with self-lubricating graphite provides a reliable and efficient solution for components under constant wear and tear.
By understanding the benefits and applications of C83600 bronze, engineers and manufacturers can select the best materials for their specific needs, ensuring the longevity and performance of their products while minimizing maintenance and operational costs.
The SAE 40 UNS C83600 alloy, also known as phosphor bronze, is commonly used in various industrial and mechanical applications due to its excellent wear resistance, corrosion resistance, and good strength properties. Some common applications for this material include:
Bushings and Bearings: Due to its good wear resistance, it is used in bushings, bearings, and sleeve bearings, where friction and load-bearing capacity are critical.
Marine Applications: The material’s resistance to corrosion, particularly in saltwater, makes it ideal for marine environments, including components for shipbuilding, such as propellers, pumps, and other equipment exposed to seawater.
Automotive Parts: Phosphor bronze is often used in automotive applications for parts like valve guides, gears, and bearings, as it can withstand the stresses and heat in engine components.
Electrical Contacts: It has good electrical conductivity, so it is used in the manufacturing of electrical contacts and connectors, such as in switches, relays, and circuit breakers.
Valves and Pumps: The material is resistant to both wear and corrosion, making it suitable for valve seats, pump parts, and other components in industries like oil and gas or chemical processing.
Seals and Gaskets: Due to its durability and resistance to chemical environments, it is sometimes used in gaskets and seals for fluid control systems.
Do any of these applications sound like what you’re working on, or do you have a specific use case in mind?
Key Features of Self-Lubricating Bronze Bushing Bearings for the Oil & Gas Industry!
Self-lubricating Bearing Hoist Equipment designed to operate efficiently without the need for additional lubrication ensures smooth functionality. This type of hoist equipment incorporates self-lubricating bearings, which reduce maintenance needs and enhance performance over time.
Cast Bronze Bushings & Wear Plate with Solid Lubricant Inserts, with graphite inserts for temperatures above 250°C
Cast Bronze Bushings & Wear Plate with Solid Lubricant Inserts, \with graphite inserts for temperatures above 250°C
A bronze wear plate is a type of component made from bronze alloys, specifically designed to withstand wear and abrasion in various industrial applications.
Custom bronze Graphite Angled rail guides, Slide plates / copper alloy / solid lubricant
We manufacture a variety of bronze wear plates in inch and metric sizes, SAE 40 UNS C83600 plates, which are typically made of a bronze alloy (mostly composed of copper, with zinc and tin).
PLATES： MANUFACTURE, SUPPLIER OF PLATES.
We supply high-quality bronze plates made from self-lubricating bronze, cast bronze, and aluminum bronze-nickel alloys. As a comprehensive industry solution, we offer everything from raw bars to finished products such as fittings and fasteners.
Custom-machined lubrication grooves boost wear plate performance in various machinery and applications. Our products use traditional bronze bearings to reduce friction through lubrication.
We manufacture self-lubricating parts, including V-guides, wear plates, multi-surface components, guiding elements, and ball-and-socket joints, based on your drawings or samples.
can be a beneficial one stop shop for you,
as we have delivered our services in almost all the sectors.
Various applications and industries that could use bronze plate bearings. Bronze is a popular material for bearings because of its excellent wear resistance, corrosion resistance, and ability to withstand high loads. These properties make it suitable for a wide range of industries. Here’s a breakdown of how bronze plate bearings might be used in the industries you mentioned:
- Shell Chemicals – Bronze bearings are used in equipment exposed to chemicals, as bronze resists corrosion from acids and other substances.
- Petroleum Refineries – Bearings for pumps, compressors, and other machinery in refineries, where the environment can be harsh.
- Commercial Fuels – Equipment in fuel processing plants that require durable bearings.
- Electric Power Plants – For turbines, generators, and other mechanical components, as bronze bearings can handle high temperatures and heavy loads.
- Aviation Fuels – Bearings in fueling systems and aircraft refueling equipment, which need to withstand wear and corrosive environments.
- Food Processing Plants – Bearings used in conveyors, mixers, and other machinery in contact with food, where corrosion resistance and non-toxicity are important.
- Lubricants – Bearings in lubricant manufacturing equipment, where smooth motion and longevity are key.
- Nuclear Industries – Components in reactors and supporting systems that require highly reliable bearings with resistance to radiation and heat.
- Marine Fuels – Bearings in engines and machinery exposed to saltwater, which bronze is particularly good at resisting.
- Pharmaceutical Plants – Bearings used in machinery for mixing, conveying, and processing materials that require high hygiene standards.
- Liquefied Petroleum Gas (LPG) – Equipment handling LPG, which requires bearings that can handle high pressures and potentially volatile environments.
- Shipbuilding – Bearings for marine engines, propellers, and other critical ship components exposed to saltwater and constant movement.
- Shell Sulphur – Bearings in systems that handle sulphur, a substance that requires materials resistant to corrosion.
- Dairy Plant – Bearings used in milk processing equipment, where hygiene and durability are key.
- Shell Trading – Equipment in logistics and transportation of materials that requires bearings with high reliability.
- Sewage Treatment – Bearings for pumps and other systems exposed to wastewater, where resistance to corrosion and wear is critical.
- Offshore Industry – Bearings used in offshore drilling rigs and platforms, which need to endure extreme conditions.
- Textile Industry – Bearings in machinery like looms and spinning machines, which require smooth, low-friction operation.
- Machinery Fabrication – Bearings used in machinery used for fabrication of various industrial components.
- Chemical Industry – Bearings in reactors and other equipment used in chemical manufacturing, where chemical resistance is a priority.
