Continuous Cast Bronze Bushing
Manufacturing on Demand
Continuous Cast
Continuous cast bronze bushings are essential components in various mechanical systems, known for their durability, strength, and resistance to wear. The continuous casting process allows for the efficient production of these bushings, ensuring a uniform microstructure and reducing the need for extensive machining.
Overview of Bronze Bearing Alloys
| Alloy | Description | Applications | Properties |
|---|---|---|---|
| C86300 | Tough, corrosion-resistant manganese bronze alloy with superior wear resistance. | Ideal for high-load, low-speed applications like gears, bushings, cams, hydraulic cylinder components, and marine hardware. | High strength and hardness; requires consistent lubrication; non-heat-treatable; should be paired with hardened shafts. |
| C89835 | Lead-free alternative to traditional leaded bronzes, incorporating bismuth and tin for better machinability. | Used in plumbing, automotive, and marine industries where lead-free materials are required. | Excellent corrosion resistance; moderate tensile strength (200-400 MPa); suitable for structural applications. |
| C90300 | High-tin bronze known for its hardness and excellent corrosion resistance. | Used in bearings, bushings, valves, gears, pump components, and marine fittings. | Outstanding wear resistance; handles high-load conditions; can be soldered and brazed easily; limited weldability. |
| C93200 | Standard material for light-duty bearing applications, known for excellent machinability. | Common in washers, bushings, bearings, fittings, pump impellers, and light-duty components. | Combines strength, hardness, and wear resistance; excellent corrosion resistance to seawater and brine; enhanced anti-friction properties. |
| C95400 | Cast aluminum bronze alloy known for its strength and wear resistance. | Suitable for worm gears, bushings, pump parts, and heavy-duty bearings. | Good ductility, weldability, and resistance to fatigue and shock loads; excellent thermal conductivity. |
| C95510 | High-strength, nickel-containing aluminum bronze recognized for its toughness. | Ideal for aircraft bearings, bushings, marine propulsion components, and pump parts. | High tensile strength; superior corrosion and wear resistance; performs well under severe conditions. |
| C95900 | Durable aluminum bronze with good strength and corrosion resistance. | Used in gears, worm drives, valve guides, and valve seats. | Strong balance of strength and durability; suitable for a variety of mechanical applications. |
This table summarizes the main characteristics, applications, and properties of several commonly used bronze bearing alloys.
Advantages of Bronze Bearings:
Continuous Casting ProcessThe continuous casting process begins with molten bronze being poured into a specially designed carbon graphite die. This die is surrounded by a cooling jacket through which water circulates, rapidly cooling the molten bronze as it exits the die. The key steps in this process include:
- Pouring: Molten bronze is continuously fed into the mold, allowing for the creation of long shapes such as tubes or bars.
- Cooling: As the bronze exits the die, it solidifies due to the cooling jacket, which helps control the temperature and solidification rate.
- Withdrawal: The solidified bronze is pulled from the die by rollers or pinch rolls, maintaining a steady flow and ensuring consistent dimensions.
This method results in a fine grain structure due to rapid cooling, leading to a homogeneous microstructure that enhances mechanical properties. The continuous casting technique also minimizes stock allowances, reducing machining time and costs.
Advantages of Continuous Cast Bronze BushingsContinuous cast bronze bushings offer several benefits that make them suitable for various applications:
Continuous Cast
Continuous cast bronze bushing bearings are produced through an efficient process that ensures high quality and performance. Their unique properties make them suitable for demanding applications in various industries, highlighting their importance in modern engineering solutions.
Wrought
Viiplus offers quick turnaround on a wide variety of wrought alloys, including our standard bronze bearings as well as custom alloys. We also provide flange bushings, wear plates, thrust bearing washers, and various other sizes to meet specific needs.
Applications: Continuous cast bronze bushings are widely used across various industries due to their robust properties:
Continuous cast bronze bushing bearings are produced through an efficient process that ensures high quality and performance. Their unique properties make them suitable for demanding applications in various industries, highlighting their importance in modern engineering solutions.
- Heavy Machinery: Their hardness and impact resistance make them ideal for construction and agricultural equipment.
- Hydraulic Systems: With excellent heat resistance and mechanical stability, they are often used in hydraulic cylinders and motors.
- Automotive Components: These bushings support critical moving parts in vehicles, contributing to overall performance and reliability.
- Industrial Equipment: Used in manufacturing tools and machinery, they provide durability in high-wear applications.
