Maintenance-free Bearing Design Material Properties
Maintenance-free Bearing Design Material Properties
High-Performance Self-Lubricating Bronze Bushing Solutions & Technologies. Minimize downtime, extend service life, and reduce costs for dynamic applications.
Specific types of copper-based alloys used for maintenance-free bearings, along with manufacturing methods and product forms.
high-performance, maintenance-free bearing materials. These are cast copper-based alloys (bronzes and brasses) that have solid lubricant plugs (like graphite) embedded in them. This design provides excellent wear resistance without the need for external lubrication.
1. Manufacturing Processes (Casting Methods)
The codes provided correspond to different casting methods used to produce the raw material for these bearings.
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GS = Sand Casting: Molten metal is poured into a sand mold. Good for complex shapes and large parts.
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GM = Gravity Casting (Permanent Mold): Molten metal is poured into a reusable metal mold. Provides a better surface finish and dimensional accuracy than sand casting.
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GC = Continuous Casting: Produces uniform stock shapes like bars, tubes, and plates with a fine-grained, dense structure. Ideal for machining into bushings.
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GZ = Centrifugal Casting: Molten metal is poured into a spinning mold. The centrifugal force creates a very dense, pure, and strong part, ideal for high-performance cylindrical bearings and bushings.
2. Product Applications (Bearing Types)
These materials are designed to be fabricated into various maintenance-free components:
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Plain Bearings (Bushings)
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Thrust Washers
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Flanged Bearings
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Axial and Radial Bearings
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Half-Shells
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Sliding Plates
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Spherical Bearings
3. Alloy Composition and Properties
The list contains a mix of US (CDA) and European (EN) alloy designations. Below is a detailed table organizing these alloys, their composition, and their common uses.
| Alloy Designation (As Provided) | Common Name / Type | Standard | Typical Composition | Key Properties & Common Applications |
| C93200 | Leaded Tin Bronze (SAE 660) | CDA (US) | CuSn7Zn4Pb7: 7% Tin, 4% Zinc, 7% Lead | General Purpose: The most common bearing bronze. Excellent machinability and anti-friction properties due to lead. Good for medium loads and speeds. |
| CuSn7Zn4Pb7 | Leaded Tin Bronze | EN (EU) | 7% Tin, 4% Zinc, 7% Lead | This is the European equivalent of C93200 (SAE 660). Properties and applications are identical. |
| C90800 | Phosphor Bronze | CDA (US) | CuSn11Pb2: ~11% Tin, ~2% Lead | High Load: High strength and good wear resistance. Often used for gears, worm wheels, and heavy-load, low-speed bearings. (Note: Closely related to CuSn12). |
| CuSn11Pb2 | Leaded Tin Bronze | EN (EU) | 11% Tin, 2% Lead | Similar to C90800. The lead content improves machinability and emergency run-dry performance compared to a pure tin bronze. |
| CuSn12 | Tin Bronze (Phosphor Bronze) | EN (EU) | 12% Tin | High Strength & Hardness: Excellent wear resistance against hard steel shafts. Used for heavy loads, high-pressure bushings, and applications requiring high fatigue strength. A close equivalent is C90700. |
| C95500 | Nickel Aluminum Bronze | CDA (US) | CuAl10Fe5Ni5: ~10% Aluminum, ~5% Iron, ~5% Nickel | Heavy Duty: Excellent strength, toughness, and resistance to wear, shock, and corrosion (especially in saltwater). Used for valve guides, landing gear bushings, and heavy-duty industrial equipment. |
| CuAl10Fe5Ni5 | Nickel Aluminum Bronze | EN (EU) | 10% Aluminum, 5% Iron, 5% Nickel | This is the European equivalent of C95500. Properties and applications are identical. |
| CuZn25Al5Mn4Fe3 | High-Strength Brass (Manganese Bronze) | EN (EU) | 25% Zinc, 5% Aluminum, 4% Manganese, 3% Iron | Very High Strength: A complex, high-tensile brass. Offers extremely high strength and good wear resistance. Used for heavy-duty structural parts, bearings under extreme loads, and marine components. |
| C92500 | Leaded Tin Bronze | CDA (US) | ~11% Tin, 1.5% Lead, 2.5% Antimony | High-Load Bearings: Offers good corrosion resistance (especially to some acids) and excellent performance in high-load, low-speed applications. |
Metal Bushing (Lubricated Metal) -Self-Lubricating Bushing Materials
Bushings are specialized, self-lubricating metal components widely utilized across various industries due to their durability and low maintenance requirements. Self-lubricating metal bushings are engineered to function without additional lubrication in numerous applications, thereby minimizing maintenance needs. These bushings are available in various series and configurations, such as flanged bushings and split bearings, to meet specific application requirements.
Metal-Polymer Anti-Friction Plain Bearings
Metal-Polymer Composite Self-lubricating Bushing Material
Steel Back + Porous Bronze Sinter + PTFE




