The Complete Guide to JIS Bronze Standards for Oilless Bearings: CAC, ASTM, and EN Equivalents

The Complete Guide to JIS Bronze Standards for Oilless Bearings: CAC, ASTM, and EN Equivalents

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The Complete Guide to JIS Bronze Standards for Oilless Bearings: CAC, ASTM, and EN Equivalents

In the global manufacturing landscape, Japanese Industrial Standards (JIS) are often considered the “gold standard” for self-lubricating bearing design. Whether you are looking at a legacy blueprint or a modern engineering spec, understanding the transition from old Japanese codes to modern CAC designations is critical.

1. Understanding JIS Naming Conventions

Japanese standards for copper alloys (specifically JIS H 5120 for castings and JIS H 5121 for continuous castings) have evolved. You will often encounter two types of codes:

  • CAC Series (Modern): The current Unified Numbering System in Japan (e.g., CAC406).

  • Legacy Codes (Old): Still widely used in maintenance and older drawings.

    • BC: Bronze Casting (General purpose).

    • PBC: Phosphor Bronze Casting (Toughness/Gears).

    • LBC: Leaded Bronze Casting (Self-lubricating properties).

    • ALBC: Aluminum Bronze Casting (High strength/Corrosion resistance).

    • HBSC: High Strength Brass Casting (Ultra-heavy loads).


2. Global Material Cross-Reference Table

Below is the definitive comparison between JIS, American (ASTM), and European (EN 1982) standards for Oilless Bearings applications.

Material Category JIS (New/Old) ASTM (UNS) EN 1982 Characteristics & Use Case
Leaded Tin Bronze CAC406 (BC6) C83600 CC491K “85-5-5-5” Gunmetal. Best balanced performance for general bushings.
Leaded Tin Bronze CAC603 (LBC3) C93200 CC493K Equivalent to SAE 660. The most common bearing material globally.
High Leaded Bronze CAC604 (LBC4) C93500 CC494K High lead for emergency lubrication in low-oil conditions.
Tin Bronze CAC403 (BC3) C90500 CC480K Admiralty Gunmetal. High wear and seawater resistance.
Aluminium Bronze CAC703 (ALBC3) C95800 CC333G Nickel-Alu Bronze. Extreme strength for marine and offshore use.
Phosphor Bronze CAC502 (PBC2) C90700 CC481K High fatigue strength. Ideal for worm gears and heavy-duty parts.
High Strength Brass CAC304 (HBSC4) C86300 CC762S CuZn25Al5. The strongest base metal for 500# series.

3. Spotlight on CAC304 (CuZn25Al5): The Heavy-Duty Champion

If your application involves ultra-high loads and low speeds (such as bridge bearings, dam gates, or heavy construction machinery), CAC304 (formerly HBSC4) is the industry standard.

  • Technical Profile: Also known as CuZn25Al5, this Manganese Bronze offers a tensile strength exceeding 750 MPa and a Brinell hardness above 210 HB.

  • Oilless Bearings: It is the primary matrix used for Solid Lubricant Embedded Bearings. The hardness of the CAC304 base provides the necessary support for graphite plugs, ensuring the bearing does not deform under extreme pressure.


4. Why JIS Standards Matter in the Oilless Bearings Industry

self-lubricating parts are derived from JIS grades.

  1. Standard for Lubrication: JIS CAC406 and CAC603 are the most verified base materials for embedding solid lubricants like graphite or MoS2.

  2. Precision: JIS standards provide strict tolerances for grain structure, which is essential for the consistent wear of a self-lubricating bushing.

  3. Global Availability: While the names change (from LTB to CAC to ASTM), the chemical properties of these JIS-compliant alloys are recognized by foundries worldwide.

When sourcing or specifying these materials, use these high-value terms to ensure standard compliance:

  • JIS H 5120 Standard Copper Alloy

  • CAC406 (BC6) Bushing Material Equivalent

  • JIS CAC304 High Strength Brass Properties

  • CuZn25Al5 to JIS CAC304 Cross Reference

  • ASTM C93200 vs JIS CAC603

  • Self-lubricating Bushing Matrix Materials


Summary Recommendation

  • For General Purpose: Specify JIS CAC406 (ASTM C83600). It is cost-effective and reliable.

  • For Standard Bearings: Specify JIS CAC603 (SAE 660/C93200). It is the industry workhorse.

  • For Ultra-High Loads: Specify JIS CAC304 (CuZn25Al5/C86300). This is the best choice for maintenance-free, heavy-duty applications.

  • For Marine Environments: Specify JIS CAC703 (ALBC3/C95800) for superior salt-water corrosion resistance.

Technical Data: JIS Copper Alloy Casting Standards & Global Equivalents

Engineers and procurement specialists use this data to ensure material compliance across international projects. Whether you are replacing a legacy BC6 part or specifying a new CAC304 high-load bushing, this chart serves as your primary reference.

Mechanical Properties & International Cross-Reference Table

Material Type New Code (JIS) Old Code Tensile Strength (

N/mm2

)

Elongation (%) Hardness (HB) ASTM Equivalent DIN Equivalent
Brass CAC202 YBsC2
≥

 195

≥

 20

– C85400 CuZn33Pb
CAC203 YBsC3
≥

 245

≥

 20

– C85700 CuZn37Pb
High Strength Brass CAC301 HBsC1
≥

 430

≥

 20

– C86500 CuZn35Al1
CAC302 HBsC2
≥

 490

≥

 20

– C86400 CuZn34Al1
CAC303 HBsC3
≥

 635

≥

 18

≥

 165

C86200 CuZn25Al5
CAC304 HBsC4
≥

 755

≥

 15

≥

 200

C86300 CuZn25Al5
Bronze CAC401 BC1
≥

 165

≥

 15

– C84400 –
CAC402 BC2
≥

 245

≥

 20

– C90300 –
CAC403 BC3
≥

 245

≥

 15

– C90500 CuSn10Zn
CAC406 BC6
≥

 195

≥

 15

– C83600 CuSn5ZnPb
CAC407 BC7
≥

 215

≥

 18

– C92200 –
Phosphor Bronze CAC502A PBC2
≥

 195

≥

 5

≥

 60

– CuSn10
CAC502B PBC2B
≥

 295

≥

 5

≥

 80

C90700 CuSn12
CAC503B PBC3B
≥

 265

≥

 3

≥

 90

C91000 CuSn12
Lead Bronze CAC602 LBC2
≥

 195

≥

 10

≥

 65

– CuPb5Sn
CAC603 LBC3
≥

 175

≥

 7

≥

 60

C93700 CuPb10Sn
CAC604 LBC4
≥

 165

≥

 5

≥

 55

C93800 CuPb15Sn
CAC605 LBC5
≥

 145

≥

 5

≥

 45

– CuPb20Sn
CAC607 –
≥

 207

≥

 15

– C93200 –
Aluminum Bronze CAC701 AlBC1
≥

 440

≥

 25

≥

 80

C95200 CuAl10Fe
CAC702 AlBC2
≥

 490

≥

 20

≥

 120

C95400 CuAl9Ni
CAC703 AlBC3
≥

 590

≥

 15

≥

 150

C95800 CuAl10Ni
CAC704 AlBC4
≥

 590

≥

 15

≥

 160

C95700 –
CAC705 –
≥

 620

≥

 6

≥

 190

C95500 –
Silicon Bronze CAC801 SzBC1
≥

 345

≥

 25

– C87400 –
CAC802 SzBC2
≥

 440

≥

 12

– C87500 CuZn15Si4

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