The Complete Guide to JIS Bronze Standards for Oilless Bearings: CAC, ASTM, and EN Equivalents
The Complete Guide to JIS Bronze Standards for Oilless Bearings: CAC, ASTM, and EN Equivalents
High-Performance Self-Lubricating Bronze Bushing Solutions & Technologies. Minimize downtime, extend service life, and reduce costs for dynamic applications.
The Complete Guide to JIS Bronze Standards for Oilless Bearings: CAC, ASTM, and EN Equivalents
In the global manufacturing landscape, Japanese Industrial Standards (JIS) are often considered the “gold standard” for self-lubricating bearing design. Whether you are looking at a legacy blueprint or a modern engineering spec, understanding the transition from old Japanese codes to modern CAC designations is critical.
1. Understanding JIS Naming Conventions
Japanese standards for copper alloys (specifically JIS H 5120 for castings and JIS H 5121 for continuous castings) have evolved. You will often encounter two types of codes:
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CAC Series (Modern): The current Unified Numbering System in Japan (e.g., CAC406).
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Legacy Codes (Old): Still widely used in maintenance and older drawings.
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BC: Bronze Casting (General purpose).
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PBC: Phosphor Bronze Casting (Toughness/Gears).
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LBC: Leaded Bronze Casting (Self-lubricating properties).
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ALBC: Aluminum Bronze Casting (High strength/Corrosion resistance).
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HBSC: High Strength Brass Casting (Ultra-heavy loads).
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2. Global Material Cross-Reference Table
Below is the definitive comparison between JIS, American (ASTM), and European (EN 1982) standards for Oilless Bearings applications.
| Material Category | JIS (New/Old) | ASTM (UNS) | EN 1982 | Characteristics & Use Case |
| Leaded Tin Bronze | CAC406 (BC6) | C83600 | CC491K | “85-5-5-5” Gunmetal. Best balanced performance for general bushings. |
| Leaded Tin Bronze | CAC603 (LBC3) | C93200 | CC493K | Equivalent to SAE 660. The most common bearing material globally. |
| High Leaded Bronze | CAC604 (LBC4) | C93500 | CC494K | High lead for emergency lubrication in low-oil conditions. |
| Tin Bronze | CAC403 (BC3) | C90500 | CC480K | Admiralty Gunmetal. High wear and seawater resistance. |
| Aluminium Bronze | CAC703 (ALBC3) | C95800 | CC333G | Nickel-Alu Bronze. Extreme strength for marine and offshore use. |
| Phosphor Bronze | CAC502 (PBC2) | C90700 | CC481K | High fatigue strength. Ideal for worm gears and heavy-duty parts. |
| High Strength Brass | CAC304 (HBSC4) | C86300 | CC762S | CuZn25Al5. The strongest base metal for 500# series. |
3. Spotlight on CAC304 (CuZn25Al5): The Heavy-Duty Champion
If your application involves ultra-high loads and low speeds (such as bridge bearings, dam gates, or heavy construction machinery), CAC304 (formerly HBSC4) is the industry standard.
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Technical Profile: Also known as CuZn25Al5, this Manganese Bronze offers a tensile strength exceeding 750 MPa and a Brinell hardness above 210 HB.
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Oilless Bearings: It is the primary matrix used for Solid Lubricant Embedded Bearings. The hardness of the CAC304 base provides the necessary support for graphite plugs, ensuring the bearing does not deform under extreme pressure.
4. Why JIS Standards Matter in the Oilless Bearings Industry
self-lubricating parts are derived from JIS grades.
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Standard for Lubrication: JIS CAC406 and CAC603 are the most verified base materials for embedding solid lubricants like graphite or MoS2.
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Precision: JIS standards provide strict tolerances for grain structure, which is essential for the consistent wear of a self-lubricating bushing.
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Global Availability: While the names change (from LTB to CAC to ASTM), the chemical properties of these JIS-compliant alloys are recognized by foundries worldwide.
When sourcing or specifying these materials, use these high-value terms to ensure standard compliance:
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JIS H 5120 Standard Copper Alloy
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CAC406 (BC6) Bushing Material Equivalent
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JIS CAC304 High Strength Brass Properties
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CuZn25Al5 to JIS CAC304 Cross Reference
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ASTM C93200 vs JIS CAC603
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Self-lubricating Bushing Matrix Materials
Summary Recommendation
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For General Purpose: Specify JIS CAC406 (ASTM C83600). It is cost-effective and reliable.
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For Standard Bearings: Specify JIS CAC603 (SAE 660/C93200). It is the industry workhorse.
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For Ultra-High Loads: Specify JIS CAC304 (CuZn25Al5/C86300). This is the best choice for maintenance-free, heavy-duty applications.
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For Marine Environments: Specify JIS CAC703 (ALBC3/C95800) for superior salt-water corrosion resistance.
Metal Bushing (Lubricated Metal) -Self-Lubricating Bushing Materials
Bushings are specialized, self-lubricating metal components widely utilized across various industries due to their durability and low maintenance requirements. Self-lubricating metal bushings are engineered to function without additional lubrication in numerous applications, thereby minimizing maintenance needs. These bushings are available in various series and configurations, such as flanged bushings and split bearings, to meet specific application requirements.
Metal-Polymer Anti-Friction Plain Bearings
Metal-Polymer Composite Self-lubricating Bushing Material
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