self-lubricating bushes composite bearing material developed specifically to operate with marginal lubrication and consists of three bonded layers: a steel backing strip and a sintered porous bronze matrix, impregnated and overlaid with a pigmented acetal copolymer bearing material
Aluminium Bronze Bushes

Aluminium Bronze Bushes

Discover our plain bearings: Flange bearings, sleeve bushings, and thrust washers. Customizable bushing materials available. Our products are wear-resistant, maintenance-free, and designed to withstand dirt, dust, and corrosion.

Aluminium Bronze Bushes are a type of bearing crafted from a copper-based alloy in which aluminum plays a pivotal role as the primary alloying element. These bushes are distinguished by their impressive characteristics, including high yield and tensile strength, remarkable ductility, and an exceptional ability to resist wear, fatigue, and deformation when subjected to shocks or heavy loads. These qualities render them exceptionally suitable for applications characterized by substantial loads and intense stress levels.

The CuAl10Ni5Fe4 bearing for oil and gas applications is a specialized bronze alloy extensively utilized in tools for drilling and extraction activities.

Properties: This alloy is renowned for its exceptional strength, corrosion resistance, and ability to maintain stability under thermal stress, making it ideal for enduring the severe conditions encountered downhole.

Applications: CuAl10Ni5Fe4 is primarily employed in the bearings of downhole tools, facilitating their smooth functioning in environments characterized by extreme pressure and temperature.

Performance: Thanks to its composition, the alloy exhibits resistance to wear and maintains its shape and size over time, attributes that are essential for extended operational life in downhole settings.

Compatibility: The physical and chemical properties of the CuAl10Ni5Fe4 alloy ensure its compatibility with a wide range of downhole tool components, thereby boosting their reliability and service duration.

Maintenance: To achieve optimal performance and longevity from CuAl10Ni5Fe4 bearings in downhole tools, regular lubrication and maintenance checks are crucial.

Aluminium Bronze, CuAl10Fe5Ni5, CuAl10Ni5Fe4 Centrifugal Castings Bronze Bearing

Aluminum bronze bushes find widespread use across a diverse spectrum of industrial sectors, including mining, oil and gas, food processing, aerospace, power generation, construction, agriculture, and machine tools. They are also prevalent in maritime applications, serving in propellers, shafts, and pumps, as well as in the automotive sector, where they are employed in transmissions and differentials.

A notable advantage of aluminum bronze bushes is their inherent self-lubricating properties, attributed to the presence of embedded solid lubricants, such as graphite. This self-lubrication feature enhances their reliability and efficiency as components for various industrial needs, ultimately contributing to improved machinery and equipment performance and longevity.

These bushes boast impressive strength and wear resistance, capable of withstanding heavy loads and high-speed operations. Even in abrasive environments, they exhibit exceptional resistance to wear and tear. Additionally, their high resistance to corrosion makes them well-suited for deployment in challenging environments.

However, it’s worth noting that one significant drawback of bronze bushes is their cost. Bronze, being a copper-based alloy, tends to be relatively more expensive. Nevertheless, the extended lifespan and outstanding performance of bronze bushes often justify the initial investment.

Among the various aluminum bronze alloys, C95400 Aluminum Bronze stands out as a favored choice for bushings due to its high strength and corrosion resistance. Other aluminum bronze alloys used for bushings encompass C60600, C64200, C60800, C61300, C61400, C61900, and QAL10-4-4.

Despite their cost factor, aluminum bronze bushes remain a preferred selection across numerous industries due to their exceptional mechanical attributes, impressive strength, and resistance to corrosion. Furthermore, their relative ease of machining renders them versatile for a wide array of applications.

Aluminium Bronze Bushes

Static Load: Aluminum bronze, such as the C95400 alloy, is recognized for its exceptional strength, hardness, and resistance to wear. This makes it well-suited for applications that involve heavy static loads. However, the precise static load values can vary depending on the exact alloy and application. For example, recommends a static load of 20 N/mm² for their wrapped bronze bushings.

Dynamic Load: The dynamic load capacity of aluminum bronze bushings can vary widely, with suggested values ranging from 60 to 120 N/mm² from different sources.

Hardness: The hardness of aluminum bronze bushings can also fluctuate depending on the specific alloy used. For the C95400 alloy, the hardness is typically greater than or equal to 190 HB. Other sources suggest a hardness range of 100-200 HB for aluminum bronze bushes.

Limit Speed: The maximum speed (dry) for aluminum bronze bushings can differ, with some sources indicating values between 10 to 20 N/mm²*m/s. recommends a permissible sliding velocity of 0.25 to 5.0 m/s (0.8 to 16.4 ft/s) for their wrapped bronze bushings.

Operating Temperature: Aluminum bronze bushings exhibit excellent temperature tolerance and can function effectively across a wide range of temperatures. For instance, the C95400 alloy can withstand temperatures ranging from 750°F to 1200°F intermittently. Additionally, aluminum bronze bushings can operate without lubrication at extreme high or low temperatures, and high-temperature bronze bearings can endure temperatures up to 400°C or higher.

Please keep in mind that these values are general estimates, and the specific specifications may vary depending on the particular alloy and application. It is advisable to consult the manufacturer or a materials engineer for precise information tailored to your specific needs.

Aluminum Bronze Bushes

These are alloys renowned for their impressive corrosion resistance and exceptional strength, making them a preferred choice for applications involving impellers and bushings.

Typical Material Composition:

ELEMENTS % %
1) Cu Balance Balance
2) Al 8.5 – 10.5 8.8 – 10 %
3) Fe 1.5 – 3.5 4.0 – 5.5
4) Ni 1.0 Max. 4.0 – 5.5
5) Mn 1.0 Max. 1.5 Max

OR As per customer-provided specifications.

Material Specifications: Our products adhere to rigorous quality standards and are guaranteed to be entirely free from any form of porosity or blow holes.

To Enable Us to Provide You with Our Most Competitive Quote, Please Provide the Following Information:

a) Technical Drawings or Sample b) Material Specifications, if applicable c) Desired Quantity per Shipment

Here are some of the different types of aluminum bronze bushes:

Custom CNC Turning Bronze Parts Aluminium Bronze Bushes

Aluminium Bronze Bushes

  1. C95400 Aluminum Bronze Bushes: These are high-strength bushes that offer higher mechanical properties compared to brass. They are free of lead and are often used in applications that require self-lubrication. They are commonly used in large diameters and are available in custom sizes and material specifications.
  2. C95500 Aluminum Bronze Bearings: These bearings contain a high percentage of copper along with aluminum, iron, nickel, and manganese. They are available in various sizes and can be custom manufactured to meet specific needs.
  3. Aluminium Bronze CuAl10Fe5Ni5 Bearings: These bearings offer superior hardness and resistance compared to other bronze bearings. They are suitable for applications where corrosion resistance is high. They are available in both metric and imperial sizes.
  4. C62300 Aluminum Bronze Bushes: Also known as bearing bronze, C62300 is the most widely used aluminum bronze. This tough alloy contains between 8% to 11% aluminum and 6% iron, making it more wear-resistant than other grades.
  5. C95500, C95800, or C95400 Aluminum Bronze Bushes: These bushes are known for their high strength, wear resistance, and corrosion resistance. They are typically manufactured using a casting process, which allows for precise dimensional control.
  6. CuAl10Ni Aluminum Bronze Bushings: These bushings epitomize the synergy of strength, hardness, wear resistance, and corrosion resistance. They are suitable for demanding applications like shipbuilding and heavily loaded machinery .
Copper alloys bearing, copper material brass bushing, CuAl10Ni5Fe4 bronze bearings

CuAl10Ni5Fe4 bronze bearings are frequently employed in the oil and gas sector, notably within downhole tools, due to their robustness. These bearings boast high strength, exceptional wear and fatigue resistance, outstanding corrosion resistance (particularly in marine environments), and self-lubricating features. Their resilience and performance make them suitable for use in demanding settings such as heavy machinery, marine environments, chemical processing facilities, and mining operations. The incorporation of nickel in this alloy amplifies its strength while maintaining its ductility, toughness, and resistance to corrosion. Common uses span aircraft landing gear components, strut bearings, main pistons, trunnion bearings, and other vital parts across various sectors.

Material Specification: ASTM B148

Material Grade: C95800

Sub Category: Aluminum Bronze Bearing and Bushing Custom Parts

Overview of ASTM B148 C95800 Aluminum Bronze:

Composition:

Copper (Cu): 78-83%

Nickel (Ni): 3.5-4.5%

Iron (Fe): 3-4%

Aluminum (Al): 8.5-9.5%

Manganese (Mn): 0.5% max

Other elements (including impurities): Balance

Properties:

Tensile Strength: Typically around 620 MPa (90 ksi).

Yield Strength: Around 300 MPa (45 ksi).

Hardness: 170-210 HB.

Elongation: Approximately 15%.

Key Features of C95800 Aluminum Bronze:

High Strength and Durability: The alloy is known for excellent mechanical properties, particularly in demanding applications.

Corrosion Resistance: Exceptional resistance to corrosion, especially in seawater and other corrosive environments.

Wear Resistance: High resistance to wear makes it ideal for bearing and bushing applications, especially where high loads and slow speeds are involved.

Machinability: Can be machined to precise tolerances, making it suitable for custom parts.

Applications:

Bearings and bushings in marine and industrial environments.

Components exposed to saltwater, like propellers and pump components.

Heavy-duty applications in the steel, oil & gas, and manufacturing industries.

For custom parts, C95800 offers flexibility in the design and manufacturing of specialized components, ensuring optimal performance in specific working environments.

C62300, QAL9-4 (CW305G), and CuAl10Fe2-C are all aluminum bronze alloys, and while they share similar properties, they have slightly different compositions that make them suited to various applications. Here’s a breakdown of each alloy:

  1. C62300 (Aluminum Bronze, also known as QAL9-4 or CW305G):
    • Composition: Primarily copper with about 9-10% aluminum, small amounts of iron, nickel, and manganese.
    • Properties: Known for excellent strength and corrosion resistance, particularly in seawater and marine environments. It also offers high wear resistance, making it ideal for bearing and bushing applications.
    • Applications: Commonly used in marine environments, heavy-duty bearings, gears, pumps, and valves where corrosion resistance and strength are essential.
  2. QAL9-4 (CW305G):
    • Composition: Essentially the same as C62300, this designation is used primarily in Europe and may have slightly varying impurity limits, but the alloy’s general properties are nearly identical.
    • Properties: Excellent resistance to seawater corrosion, erosion, and cavitation. Also highly resistant to wear, which makes it useful in components that undergo heavy mechanical stress.
    • Applications: Marine engineering, pump parts, and ship propulsion components.
  3. CuAl10Fe2-C:
    • Composition: Similar to C62300, but with slightly higher iron content (around 2%) and 10% aluminum. This gives the alloy higher strength, hardness, and wear resistance.
    • Properties: Excellent strength, wear resistance, and good corrosion resistance, especially to seawater and industrial chemicals. The iron addition increases strength while maintaining good castability.
    • Applications: Widely used in applications like shipbuilding, industrial machinery, and high-load components that require excellent mechanical properties and corrosion resistance.

These alloys are all suited for harsh environments like marine applications, where the combination of strength, wear resistance, and corrosion resistance is crucial. Is there a specific application or further details you’re exploring with these materials?

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