
Self lubricating Bronze Wear Plate with Graphite Plugged
Self lubricating Bronze Wear Plate with Graphite Plugged
Discover our plain bearings: Flange bearings, sleeve bushings, and thrust washers. Customizable bushing materials available. Our products are wear-resistant, maintenance-free, and designed to withstand dirt, dust, and corrosion.
High-quality liner plate, bronze wear plate, and sliding plate for export and custom manufacturing
Professional Customized Cast Bronze Graphite Wear Plate Standard Size, LGibs for Assemblies, Specifications
Material, Graphite-impregnated bronze self-lubricating flat plate with countersunk holes.
Wear strips VDI 3357, bronze with self-lubricating graphite plugs. Wear plates VDI 3357, bronze with self lubricating graphite plugs, 20 mm thick, Wear plates VDI 3357, bronze with self lubricating graphite plugs, 12 mm thick
Wear plates, bronze with self lubricating graphite plugs, 10 mm thick, Wear strips VDI 3357, bronze with self lubricating graphite plugs
Bronze wear plates with self-lubricating graphite plugs enable low-maintenance operation during extended production cycles.
Bronze wear plates with self-lubricating graphite plugs ensure low maintenance operation even during prolonged production cycles.
Aluminum Bronze w/Graphite Plugs
L-Gibs for Gib Assemblies Reduce your design and assembly time.
Constructed of aluminum bronze with graphite plugs, L-Gibs for Gib Assemblies. Each L-Gib includes thru holes to allow easy assembly.
Bronze Solid Lubricant Retaining Plate,Brass Plate, Factory Sale Various Cam Slide Stroke Plate Center Key Wholesale Customized Processing
Various types of bronze bushings and wear plates, particularly those that incorporate graphite, as well as some industry-standard products 。 Here’s an overview of these components:
- Bronze bushings with graphite: These bushings are made from a bronze alloy and have embedded graphite particles or plugs. The graphite provides continuous lubrication, reducing friction and wear. They are commonly used in applications where regular lubrication is difficult or where a low-maintenance solution is required.
- Graphite wear plates for molds: These wear plates are used in molds and dies to reduce friction and wear between moving parts. They are typically made from a combination of graphite and other materials, such as bronze, to provide a self-lubricating surface that reduces wear and increases the lifespan of the mold components.
- standards: These companies are well-known manufacturers of industrial components, including bronze bushings and wear plates. Their products adhere to specific industry standards, ensuring high quality, reliability, and compatibility with various applications.
- Bronze liners and sliding liners: These are wear-resistant components used to protect machinery parts from wear and abrasion. They can be made from materials like bronze or other alloys, and they may incorporate graphite for improved self-lubrication. Sliding liners, in particular, are designed to provide low-friction bearing surfaces for moving parts.
- CuAl10Ni6Fe5 liner plates: These liner plates are made from a specific bronze alloy (CuAl10Ni6Fe5) known for its excellent wear resistance, strength, and corrosion resistance. They are commonly used in various applications, including sliding bearings and bushings.
- Bronze bush and sliding bearings: These are general terms for bushings and bearings made from bronze or bronze alloys. They can be used in a variety of applications, offering excellent wear resistance, low friction, and high load-carrying capacity. Some may incorporate graphite for improved self-lubrication.
- Bronze bushing factory: This refers to a manufacturing facility that specializes in the production of bronze bushings and related components. These factories use advanced manufacturing techniques and quality control processes to ensure their products meet industry standards and customer requirements.
These components play essential roles in various industrial applications, providing low-friction, wear-resistant solutions for machinery and equipment. By choosing high-quality materials and adhering to proper maintenance procedures, you can maximize the lifespan of these parts and reduce downtime and overall costs.
Customized Self-lubricating Bearing Slide Plate Products
Punch Standard Thickness 10mm Wear Plate with Copper Alloy Thin Type
Self–Lubricating Wear Plates provide a long-lasting wear surface for molds requiring slides, cams or flat surfaces where frictional wear is a factor.
In addition to our wide variety of standard products, we also offer custom rotating and milling parts. We produce these products using our special solid lubricated bronze. Moreover, we have the ability to provide modified standard products. All we need are your drawings to assess their feasibility.
Our team of experts is always available to advise and support you throughout the process.
Finishing Self-lubricating bronze is easy to machine, and there is no significant difference between machining our products and normal steel. Although no special tools are required, we recommend using sharp and preferably new tools.
Milling We suggest using cooling lubricants with HSS or carbide tools. Initially, pre-rough to approximately 0.3mm from the nominal distance. In general, mill or rough machine with minimal effort, slow forward feed, high rotation speeds, and shallow depths of cut.
Drilling We recommend using cooling lubricants with HSS or carbide tools. Drill as you would with normal steel, and if necessary, increase the forward feed with the same rotation speed. Flat plates should be drilled from the backside and countersink on the sliding surface if required to drill through a solid lubricant depot.
Grinding When working with grinding wheels, we recommend using cooling lubricants. The recommended specifications are:
- Grain size: 46 – 60
- Material: Silicon carbide
- Rotation speed: 1500 RPM
- Working speed: 30 m/min
Reaming We recommend using cooling lubricants with HSS reamers. Proceed as with normal steel, and if necessary, increase the forward feed with the same rotation speed.
Turning Example (up to 100mm):
- External turning:
- Rotation speed: approx. 1000 RPM
- Feed rate: approx. 0.1 m/min
- Tool: Carbide
- Internal turning:
- Rotation speed: approx. 500 RPM
- Feed rate: approx. 0.07 m/min
- Tool: Carbide
By following these guidelines, you can effectively machine our self-lubricating bronze products to meet your specific requirements. If you have any questions or need further assistance, please don’t hesitate to contact our team of experts.
Standard Slide Plate Bronze Wear Plate
Our Standard Slide Plate Bronze Wear Plate combines the exceptional wear resistance and high load-bearing properties of copper alloys with the self-lubricating and environmentally friendly properties of solid lubricants. The friction surface can be customized with various oil grooves and oil holes to suit different environmental conditions. With solid lubricant embedded, the wear plate is designed to operate without the need for additional lubrication or maintenance.
This product is ideally suited for high load applications involving intermittent or reciprocating motion. Its versatile nature allows it to be used across various industries and applications, offering a reliable and cost-effective solution for reducing wear and extending the life of machinery components.
Key Features:
- High load-bearing capacity and wear resistance
- Self-lubricating properties, eliminating the need for regular maintenance and lubrication
- Environmentally friendly due to reduced oil usage
- Adaptable to various environmental conditions
- Customizable friction surface with oil grooves and oil holes
- Suitable for high load, intermittent, or reciprocating motion applications
By incorporating our Standard Slide Plate Bronze Wear Plate into your equipment, you can improve performance, extend component life, and reduce downtime caused by maintenance, making it an ideal choice for a wide range of applications.
Different types of wear plates. Wear plates are used to reduce friction and wear between two surfaces in contact with each other. Here is a brief description of each type you mentioned:
- Self-Lubricating Wear Plate: These wear plates have a lubricating material integrated into them, which helps to reduce friction and wear without the need for additional lubrication.
- Two-Way Sliding Type Wear Plate: This type of wear plate is designed to allow movement in two directions, providing smooth sliding motion between surfaces.
- Perforated, Self-Lubricating Wear Plate: These wear plates have perforations that enable better distribution of lubricating material, enhancing their self-lubricating properties.
- “T” Shaped Wear Plate: These wear plates have a T-shaped profile, which provides additional support and stability to the surfaces they are used with.
- Oilless Wear Plate, “T” Shaped: This is a T-shaped wear plate designed without the need for oil lubrication. It is often made from materials that have self-lubricating properties.
- Oil-free pugged graphite Wear Plate: These wear plates are made from graphite and provide self-lubricating properties without the need for oil-based lubrication.
- Bronze Wear Plate: Made from bronze, these wear plates offer excellent resistance to wear and corrosion, making them suitable for various industrial applications.
- Plain Type Wear Plate: These wear plates are simple, flat plates that provide a smooth surface for sliding contact.
- Graphite Wear Plate, Plain Type: Made from graphite, these plain type wear plates offer self-lubricating properties and are ideal for applications where lubrication may be difficult or undesirable.
The Importance of Wear Plates in Heavy Industries
Wear plates play a crucial role in various heavy industries, such as steel, pipe, and aluminum mills, chemical companies, mining. They help guide and control linear motion under heavy forces, ensuring smooth and efficient operation in diverse applications. Initially developed for metal stamping dies, wear plates have since found numerous other uses in molds, special machines, and heavy equipment. In this article, we will discuss the different types of wear plates available, their applications, and why they are essential for your business.
- Industry Standards Compliance
Our wear plates conform to all industry standards, including VDI, JIS, NAAMS, and SMC. Adhering to these standards ensures high-quality products that meet the rigorous requirements of various industries. This compliance guarantees that our wear plates are suitable for a wide range of applications and can be trusted for their reliability and performance.
- Material Options
We offer wear plates in a variety of materials, including steel and aluminum bronze. The choice of material depends on your specific application requirements and the environment in which the wear plate will operate. Steel wear plates provide exceptional durability and strength, while aluminum bronze offers superior wear resistance and anti-corrosive properties.
- Self-Lubricating Graphite Options
Our wear plates are available with or without self-lubricating graphite. This added feature enhances the wear plate’s performance by reducing friction and prolonging service life. Self-lubricating graphite wear plates are ideal for applications where regular maintenance is challenging or where additional lubrication is undesirable.
- Custom Configurations
We understand that standard wear plates may not be suitable for every application. Therefore, we offer custom configurations for special sizes, hole patterns, or graphite patterns. Our economical customization options ensure that you get the perfect wear plate for your specific needs, without compromising on quality or performance.
- Wear Strips
In addition to wearing plates, we also offer wear strips – a similar product available in a broader range of sizes. Wear strips provide the same benefits as wear plates, ensuring smooth operation and reduced friction in various applications.
If your business operates in heavy industries like steel, pipe, or aluminum mills, chemical companies, mining, wear plates are an indispensable component. Our wear plates, available in various materials and sizes, adhere to industry standards and can be customized to suit your unique requirements. With options for self-lubricating graphite and wear strips, we cater to a diverse range of applications, ensuring optimal performance and durability. Request a quote today or contact us for more information on how our wear plates can benefit your business.
The self-lubricating wear plates are manufactured to metric size and inch dimensions. The self-lubricating plate is manufactured from self-lubricating bronze with oil-impregnated graphite plugs.
About Us
The products are widely used in automotive knuckle bushing, rocker arm bushing, power steering pump bushing, gear pump bushing, shock absorber.Valve, elevator, hydraulic truck, electric tools, textile machinery, rubber machinery, printing machinery, food machinery, packaging machinery, lifting machinery, mining machinery, fitness equipment, hydraulic machinery, machine tools, water turbine, steam turbine, metallurgical equipment, mold, hydraulic machinery, oil cylinder, oil machinery, plastics machinery, pharmaceutical machinery, automation equipment, engineering machinery, construction machinery, forging equipment, steel rolling equipment, etc.Oilless Plate with lubrication indents graphite plugged, graphite plugs cover 25-30% of the area requiring lubrication.
These precision wear plates are available from stock in all standard sizes and styles.
Material Structure
Standard material: CuZn25A16Fe3Mn3 + Graphite;
Other customized material can be made based on customer’s requirement.
Structures
① Solid lubricant film
② Solid lubricant plug
③ Bronze backing
Material Features
|
Technical Data
| Technical Data | |||||
| Material | Brass | Bronze | Bronze | Bronze | Bronze |
| CuZn25Al5 | CuSn5Pb5Zn5 | CuAl10Ni5Fe5 | CuSn12 | CuSn10Pb10 | |
| Density | 8 | 8.9 | 7.8 | 8.9 | 8.9 |
| Yield pointN/mm2 | >450 | >90 | >260 | >150 | >100 |
| Tensile strengthN/mm2 | >750 | >200 | >600 | >260 | >210 |
| Elongation % | >12 | >15 | >10 | >8 | >8 |
| Hardness HB | >210 | >70 | >150 | >95 | >75 |
Applications 
Place where lubrication cannot be applied or lubrication is dangerous.
Place where product can be contaminated or failure is occurred due to lubrication.
Low / High temperature, under-water, and place that is exposed to chemicals.
Place that can prevent decrease in productivity due to machine stop while lubricating.
Place where oiling is not effective due to harsh conditions such as frequent stop motion.
Impact and vibration, high-load low-speed motion, rust occurrence, foreign substance penetration.
Sliding motion, angular pitching motion.
How It Works ?
When the mutual friction occurs between two non-lubricated surfaces, the two contracts with the uneven surface of the peak by the shear, stick-slip
and plastic deformation giving rise to friction and wear. Conventional lubricants can significantly reduce these effects, however, the conventional
lubricant will be more and more squeezed out of the contact area with an increasing surface which formed the dry friction or boundary lubrication.
Operation with External Lubrication
Characteristics
– Maintenance-free (self-lubricating)
– Suitable for heavy load applications
– Withstands extreme temperatures
– Long life span
Type of applications
- Hardware and steel fabrication
- stamping dies
- tooling components for the automotive industry
- sheet pressing etc.
Design
- Guide bushings
- clamps
- half bearings
- wear plates
- washers
- guide plates etc.
We are pleased to inform you that our company specializes in the manufacturing and exporting of premium-quality Liner Plates, Wearing Plates, and Sliding Plates. With years of experience and expertise, we are committed to delivering top-notch products and solutions to meet your industrial needs.
Our Liner Plates, Wearing Plates, and Sliding Plates are crafted with precision to ensure durability and longevity in various applications. We understand that different industries have unique requirements, which is why we offer custom manufacturing services to cater to your specific needs.
Key Features of Our Liner Plates, Wearing Plates, and Sliding Plates:
- High-quality materials: We utilize top-grade materials such as high-chromium alloy, high-manganese steel, and other wear-resistant materials to ensure the longevity and durability of our products.
- Custom manufacturing: Our team of skilled engineers and technicians are adept at designing and manufacturing custom solutions tailored to your specific requirements and applications.
- Competitive pricing: We offer competitive pricing without compromising on the quality of our products.
- Quick turnaround time: Our state-of-the-art facilities and efficient production processes ensure that we can deliver your custom orders promptly.
- Global export: We have extensive experience in exporting our products to clients worldwide, ensuring seamless delivery and customer satisfaction.
We would be happy to discuss your requirements in detail and provide you with a quote for your project. Please feel free to reach out to us by email to get started.
We look forward to the opportunity to serve your business and provide you with high-quality Liner Plates, Wearing Plates, and Sliding Plates that exceed your expectations.
The HT250 wear plate is a specialized component used in various industries for its self-lubricating properties and high load capacity. Here are some key points gathered from the search results:
- Material Composition: The HT250 wear plate is typically made of cast iron with HT250 as the base material. This material provides a high load capacity and self-lubrication due to the solid lubricant embedded within the plate.
- Applications: These wear plates are commonly used in automotive molds, injection molding machinery, metal stamping dies, and metallurgical equipment due to their ability to withstand high loads, intermittent motion, and oscillation.
- Features: The wear plate combines the wear resistance and mechanical strength of cast iron with the self-lubricating properties of solid lubricants. This unique combination eliminates or reduces the need for oil maintenance during use, making it suitable for demanding conditions like high loads and low speeds.
- Manufacturers: Various manufacturers in China offer HT250 Casting Iron Steel Wear Plates with custom services. These plates are made from high-quality raw materials, undergo professional heat treatment, and are supported by experienced technical personnel to ensure product accuracy, performance, and service life.
In summary, the HT250 wear plate is a durable and efficient component designed to provide self-lubrication and high load-bearing capabilities in industrial applications such as mold making, machinery manufacturing, and metalworking.
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