Hydraulic Cylinder Bushings
Hydraulic Cylinder Bushings
Discover our plain bearings: Flange bearings, sleeve bushings, and thrust washers. Customizable bushing materials available. Our products are wear-resistant, maintenance-free, and designed to withstand dirt, dust, and corrosion.
Superior Factory-Direct Copper Casting: CuSn12 Large Bronze Bushing and Hydraulic Cylinder Bushings
CuSn12 is a harder alloy with higher wear resistance, also suitable at high sliding speeds. Good corrosion resistance and suitable for use in sea water. We can offer different sizes and tin bronze alloys bearings on request.
In the realm of industrial components, high-quality, factory-direct copper casting stands out as a premier choice for manufacturing large bronze bushings and hydraulic cylinder bushings. These components, crucial in various machinery, are pivotal for ensuring smooth operations, reducing friction, and enhancing the lifespan of the equipment. Explores the significance, benefits, and applications of these large copper sleeves, emphasizing the importance of quality and precision in their manufacturing process.
OEM Customized Sliding Pads Bearing Cast Bronze Plate
Comparison Chart for CuSn12-C (CC483K) and CuSn12 Alloys
| Category | Attribute | CuSn12-C (EN 1982, CC483K) | CuSn12 (DIN 1705, Gbz12, 2.1052) |
|---|---|---|---|
| Standard | Alloy Name | CuSn12-C | CuSn12 |
| Designation | EN 1982 | DIN 1705 | |
| Alloy Number | CC483K | 2.1052 | |
| Chemical Composition (% by weight) | Copper (Cu) | 85.0 – 88.5 | 84.0 – 88.5 |
| Tin (Sn) | 10.5 – 13.0 | 10.5 – 13.0 | |
| Zinc (Zn) | Max. 0.5 | Max. 1.0 | |
| Lead (Pb) | Max. 0.7 | Max. 1.0 | |
| Nickel (Ni) | Max. 2.0 | Max. 2.0 | |
| Phosphorus (P) | Max. 0.60 | Max. 0.4 | |
| Mechanical Properties | Tensile Strength (Rm, MPa) | ≥ 300 | ≥ 280 |
| Yield Strength (Rp 0.2, MPa) | ≥ 150 | ≥ 140 | |
| Elongation (A5, %) | ≥ 6 | ≥ 8 | |
| Hardness (HB) | ≥ 90 | ≥ 90 | |
| Physical Properties | Density (kg/dm³) | Approx. 8.9 | Approx. 8.9 |
| Condition | GC, GZ | GC | |
| Characteristics | Corrosion and seawater resistant, high wear resistance, and capable of withstanding high surface loads. Provides higher mechanical values than CuSn7Zn4Pb7 due to increased tin content and reduced lead and zinc content, although this results in reduced dry running properties and machinability. Applications include bearings with high peripheral speeds, heavily loaded worms and gears, coupling parts, and threaded sleeves. | Corrosion and seawater resistant, high wear resistance, and capable of withstanding high surface loads. Provides higher mechanical values than CuSn7Zn4Pb7 due to increased tin content and reduced lead and zinc content, although this results in reduced dry running properties and machinability. Applications include bearings with high peripheral speeds, heavily loaded worms and gears, coupling parts, and threaded sleeves. |
This revised table clearly compares the two alloys, emphasizing their standards, chemical composition, mechanical properties, physical properties, and key characteristics.
Superior Quality Copper Casting: A Closer Look
Copper casting is a meticulous process involving the pouring of molten copper into molds to create components of desired shapes and sizes. When it comes to manufacturing large bronze bushings and hydraulic cylinder bushings, ensuring superior quality is paramount. Factory-direct components guarantee adherence to stringent quality standards, ensuring durability, reliability, and optimal performance.
Large Bronze Bushing & Hydraulic Cylinder Bushings: Features
- High Durability: Manufactured from high-quality copper, these bushings exhibit excellent durability, capable of withstanding extensive wear and tear.
- Precision Engineered: Precision in manufacturing ensures that these components meet the exact specifications and tolerances required for optimal functionality.
- Smooth Operation: Designed to reduce friction between moving parts, they allow for smoother, more efficient operation of machinery.
- Corrosion Resistant: The inherent corrosion resistance of copper ensures longevity and reliable performance in various environmental conditions.
Benefits of Factory-Direct Components
- Cost-Effective: Factory-direct components eliminate intermediary costs, offering high-quality products at more competitive prices.
- Quality Assurance: Direct procurement from the factory ensures adherence to quality standards, guaranteeing the reliability and durability of the components.
- Customization: Factory-direct sourcing allows for more flexibility in customizing components to meet specific requirements and specifications.
- Consistent Supply: Direct purchasing from the manufacturer ensures a consistent and reliable supply of components, mitigating risks of delays or shortages.
Applications
Large bronze bushings and hydraulic cylinder bushings, manufactured through superior quality copper casting, are indispensable in various industries:
- Manufacturing Industry: Employed in diverse manufacturing equipment to ensure smooth operation and reduce wear and tear.
- Construction Equipment: Used in heavy-duty construction machinery to enhance durability and operational efficiency.
- Automotive Sector: Incorporated in vehicles to improve the performance and lifespan of various components.
- Hydraulic Machinery: Essential in hydraulic systems to reduce friction between moving parts and ensure reliable operation.
- Agricultural Equipment: Implemented in agricultural machinery to enhance performance and durability.
High-quality, factory-direct copper casting for large bronze bushings and hydraulic cylinder bushings is revolutionizing industrial components by offering superior quality, precision, and cost-effectiveness. These components, characterized by their durability and smooth operation, are fundamental in enhancing the efficiency and lifespan of various machinery across industries. The direct procurement from factories not only ensures adherence to quality standards but also provides flexibility in customization, making it a preferred choice for industries seeking reliable and high-performing components.
CuSn12Ni2 (CC484K): Alloy Characteristics
CuSn12Ni2, designated as CC484K per the EN standard, is a high-grade bronze alloy, known for its:
- High Strength: Offers excellent strength and hardness, making it ideal for components that experience high stress.
- Corrosion Resistance: Exhibits superior resistance to corrosion, ensuring longevity and reliability in various environments.
- Good Machinability: The alloy can be easily machined to precise specifications, allowing for the creation of components with exact tolerances.
- Wear Resistance: Its inherent wear resistance makes it suitable for applications where components are exposed to extensive friction and wear.
Features of CuSn12Ni2 (CC484K) Large Bronze Bushings & Hydraulic Cylinder Bushings
- Precision-Crafted: These bushings are meticulously crafted to meet exact specifications, ensuring optimal fit and performance.
- Smooth Operation: The superior wear resistance of the alloy allows for smoother, frictionless operation between interacting surfaces.
- Durability: The high strength and corrosion resistance of CuSn12Ni2 (CC484K) ensure the durability and longevity of the bushings.
- Low Maintenance: The inherent properties of the alloy reduce the need for frequent maintenance, lowering operational costs.
Benefits
- Enhanced Equipment Life: The use of high-quality alloy extends the operational life of machinery components.
- Optimal Performance: Precision engineering and superior material properties ensure optimal performance and efficiency of the equipment.
- Cost-Effectiveness: The durability and low maintenance needs of the components lead to reduced operational and replacement costs.
- Versatility: The alloy’s adaptability makes it suitable for a wide range of applications across various industries.
Diverse Applications
The CuSn12Ni2 (CC484K) cast large bronze bushings and hydraulic cylinder bushings find extensive applications in:
- Industrial Machinery: Utilized in diverse industrial equipment for smooth operation and enhanced durability.
- Construction Equipment: Incorporated in heavy-duty construction machinery for improved performance and reduced maintenance needs.
- Automotive Industry: Essential in automotive components for superior strength, wear resistance, and smooth operation.
- Hydraulic Systems: Deployed in hydraulic cylinders for reliable and efficient operation.
- Agricultural Machinery: Employed in agricultural equipment for enhanced resilience and operational efficiency.
Hydraulic Cylinder Bushings Bronze Bushing
CuSn12Ni2 (CC484K) casting for large bronze bushings and hydraulic cylinder bushings represents the epitome of quality, precision, and reliability in industrial components. The alloy’s superior strength, corrosion resistance, and wear resistance make it a favored choice for crafting components that are durable, high-performing, and require minimal maintenance. Whether it’s industrial machinery, construction equipment, or automotive components, the versatility and excellence of CuSn12Ni2 (CC484K) cast components promise to elevate the standards of industrial applications.
Comparison Chart for CuSn12Ni2-C (CC484K) and CuSn12Ni Alloys
| Category | Attribute | CuSn12Ni2-C (EN 1982, CC484K) | CuSn12Ni (DIN 1705, Gbz12Ni, 2.1060) |
|---|---|---|---|
| Standard | Alloy Name | CuSn12Ni2-C | CuSn12Ni |
| Designation | EN 1982 | DIN 1705 | |
| Alloy Number | CC484K | 2.1060 | |
| Chemical Composition (% by weight) | Copper (Cu) | 84.5 – 87.5 | 84.0 – 87.0 |
| Tin (Sn) | 11.0 – 13.0 | 11.0 – 13.0 | |
| Zinc (Zn) | Max. 0.4 | Max. 0.4 | |
| Lead (Pb) | Max. 0.3 | Max. 0.3 | |
| Nickel (Ni) | 1.5 – 2.5 | 1.5 – 2.5 | |
| Phosphorus (P) | 0.05 – 0.40 | Max. 0.2 | |
| Mechanical Properties | Tensile Strength (Rm, MPa) | ≥ 300 | ≥ 300 |
| Yield Strength (Rp 0.2, MPa) | ≥ 180 | ≥ 170 | |
| Elongation (A5, %) | ≥ 10 | ≥ 10 | |
| Hardness (HB) | ≥ 95 | ≥ 90 | |
| Physical Properties | Density (kg/dm³) | 8.6 | 8.6 |
| Condition | GC, GZ | GC | |
| Characteristics | Good wear resistance, corrosion resistance, and suitability for seawater applications. Ideal for high-stress spindle nuts, high-speed gears, and worm gears. | Good wear resistance, corrosion resistance, and suitability for seawater applications. Ideal for high-stress spindle nuts, high-speed gears, and worm gears. |
This revised table provides a clearer comparison between the two alloys, highlighting their standards, chemical composition, mechanical properties, physical properties, and typical applications.
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