self-lubricating bushes composite bearing material developed specifically to operate with marginal lubrication and consists of three bonded layers: a steel backing strip and a sintered porous bronze matrix, impregnated and overlaid with a pigmented acetal copolymer bearing material
ZCuAl9Fe4Ni4Mn2 Wear resistant graphite copper sleeve

ZCuAl9Fe4Ni4Mn2 Wear resistant graphite copper sleeve

Discover our plain bearings: Flange bearings, sleeve bushings, and thrust washers. Customizable bushing materials available. Our products are wear-resistant, maintenance-free, and designed to withstand dirt, dust, and corrosion.

ZCuAl9Fe4Ni4Mn2: The Pinnacle of Wear-Resistant Graphite Copper Bronze Sleeve Bushing, Oil Sleeve Bearing Bushing ZCuAl9Fe4Ni4Mn2 Crusher Copper Accessories – Copper Casting Parts

ZCuAl9Fe4Ni4Mn2 graphite likely indicates a material that blends the mentioned alloy composition with graphite to serve as a lubricant, known as a Graphite Copper Sleeve.

C95800 (CuAl10Ni5Fe5) nickel-aluminum bronze is widely regarded as a reliable, high-strength engineering alloy, and it is most often employed for components such as bearings and pawls, as well as spur gears and heavily loaded worm gears. The alloy is regularly specified for a range of machine and pump parts, along with landing-gear assemblies. Designers also choose it for valve bodies, internal guides and mating seats. In the steel industry it serves in bearing segments and pressure blocks, and it is commonly formed into high-strength clamps, bushings, valves and gears.

The ZCuAl9Fe4Ni4Mn2 Graphite Copper Bronze Sleeve Bushing represents the zenith in bushing technology, blending the outstanding wear resistance of copper bronze with the lubricating properties of graphite. This advanced alloy composition makes it an ideal choice for applications requiring superior durability and minimal friction.

Composition and Characteristics:

The ZCuAl9Fe4Ni4Mn2 alloy is a sophisticated blend of metals, featuring:

  • Copper (Cu) as the primary component.
  • Aluminium (Al), Iron (Fe), Nickel (Ni), and Manganese (Mn) as alloying elements.

This unique combination bestows the bushing with unparalleled hardness, strength, and wear resistance, making it suitable for high-load and high-wear applications.

Graphite Integration:

The integration of graphite within the alloy structure imparts self-lubricating properties to the bushing. This innovative feature allows the creation of a lubrication film during operation, significantly reducing friction and wear, thereby extending the lifespan of the component and minimizing the need for maintenance.

Wear Resistance:

The enhanced wear resistance of the ZCuAl9Fe4Ni4Mn2 Graphite Copper Bronze Sleeve Bushing is attributable to its robust alloy composition and the self-lubricating properties of graphite. This wear resistance is crucial for optimal performance in applications involving high friction and load, ensuring the longevity and reliability of the component.

Applications:

Given its superior characteristics, the ZCuAl9Fe4Ni4Mn2 bushing finds extensive applications in:

  • Heavy machinery
  • Automotive industry
  • Aerospace components
  • Marine equipment
  • Industrial manufacturing equipment

Its versatility makes it a preferred choice for engineers and manufacturers looking for components that can withstand harsh operational conditions while maintaining optimal performance.

Manufacturing and Supply:

The manufacturing of the ZCuAl9Fe4Ni4Mn2 Graphite Copper Bronze Sleeve Bushing involves precision casting techniques to ensure uniform incorporation of graphite within the alloy. Leading manufacturers, adhering to stringent quality control standards, supply these bushings, guaranteeing products that meet the highest standards of quality, durability, and performance.

Conclusion:

The ZCuAl9Fe4Ni4Mn2 Graphite Copper Bronze Sleeve Bushing is a revolutionary component, combining the robustness of a unique alloy composition with the lubricating properties of graphite. Its wear-resistant and self-lubricating characteristics make it an invaluable asset in numerous industrial applications, ensuring the durability and reliability of machinery and equipment. The meticulous manufacturing and stringent quality control ensure that every ZCuAl9Fe4Ni4Mn2 bushing supplied meets and exceeds the industry standards, paving the way for advancements in industrial component technology. Whether it’s in the field of aerospace, automotive, or heavy machinery, the ZCuAl9Fe4Ni4Mn2 Graphite Copper Bronze Sleeve Bushing is reshaping the future of wear-resistant components.

CHEMICAL COMPOSITION OF COPPER ALLOY

copper alloys

code
  • Main components (mass fraction)/%

Sn Zn Pb P Ni Al Fe Mn Si Cu
3-8-6-1
tin bronze
ZCuSn3Zn8Pb6Nil bronze bearing finished parts 2.0~4.0 6.0~9.0 4.0~7.0 — 0.5~1.5 — — — — Remain
3-11-4
tin bronze
ZCuSn3Zn11Pb4 bronze bearing finished parts 2.0~4.0 9.0~13.0 3.0~6.0 — — — — — — Remain
5-5-5
tin bronze
ZCuSn5Pb5Zn5 bronze bearing finished parts 4.0~6.0 4.0~6.0 4.0~6.0 — — — — — — Remain
10-1
tin bronze
ZCuSn10Pb1 bronze bearing finished parts 9.0~11.5 — — 0.5~1.0 — — — — — Remain
10-5
tin bronze
ZCuSn10Pb5 bronze bearing finished parts 9.0~11.0 - 4.0—6.0 — — — — — — Remain
10-2
tin bronze
ZCuSn10Zn2 bronze bearing finished parts 9.0~11.0 1.0~3.0 — — — — — — — Remain
10-10
铅青铜
ZCuPb10Sn10 bronze bearing finished parts 9.0—11.0 — 8.0~11.0 — — — — — — Remain
15-8
lead bronze
ZCuPb15Sn8 bronze bearing finished parts 7.0~9.0 - 13.0~17.0 — — — — — — Remain
17-4-4
lead bronze
ZCuPb17Sn4Zn4 bronze bearing finished parts 3.5~5.0 2.0~6.0 14.0~20.0 — — — — — — Remain
20-5
lead bronze
ZCuPb20Sn5 bronze bearing finished parts 4.0~6.0 — 18.0~23.0 — — — — — — Remain
30
lead bronze
ZCuPb30 bronze bearing finished parts — — 27.0~33.0 — — — — — — Remain
8-13-3
aluminium bronze
ZCuAl8Mn13Fe3 bronze bearing finished parts — — — — — 7.0~9.0 2.0~4.0 12.0~14.5 — Remain
8-13-3-2
aluminium bronze
ZCuAI8Mn13Fe3Ni2 bronze bearing finished parts — — — — 1.8~2.5 7.0~8.5 2.5~4.0 11.5~14.0 — Remain
9-2
aluminium bronze
ZCuAl9Mn2 bronze bearing finished parts — — — — — 8.0~10.0 — 1.5~2.5 — Remain
copper alloy code Main components (mass fraction)/%
Sn Zn Pb P Ni Al Fe Mn Si Cu
9-4-4-2
aluminium bronze
ZCuAI9Fe4Ni4Mn2 bronze bearing finished parts — — — — 4.0~5.0 8.5~10.0 4.0~5.0 0.8~2.5 — Remain
10-3
aluminium bronze
ZCuAl10Fe3 bronze bearing finished parts — — — 8.5~11.0 2.0~4.0 Remain
10-3-2
aluminium bronze
ZCuAl10Fe3Mn2 bronze bearing finished parts — — — 9.0~11.0 2.0~4.0 1.0~2.0 Remain
25-6-3-3
aluminium bronze
ZCuZn25Al6Fe3Mn3 bronze bearing finished parts — Remain — — — 4.5~7.0 2.0~4.0 1.5~4.0 60.0~66.0
26-4-3-3
aluminium brass
ZCuZn26Al4Fe3Mn3 bronze bearing finished parts — Remain — — — 2.5~5.0 1.5~4.0 1.5~4.0 60.0~66.0
31-2
aluminium brass
ZCuZn31Al2 bronze bearing finished parts — Remain — — — 2.0~3.0 — — — 66.0~68.0
35-2-2-1
aluminium brass
ZCuZn35Al2Mn2Fe1 bronze bearing finished parts — Remain — — — 0.5~2.5 0.5~2.0 0.1~3.0 — 57.0~65.0
38-2-2
manganese brass
ZCuZn38-Mn2Pb2 bronze bearing finished parts — Remain 1.5~2.5 — — — — 1.5~2.5 — 57.0~60.0
40-2
manganese brass
ZCuZn40Mn2 bronze bearing finished parts — Remain — — — — — 1.0~2.0 — 57.0~60.0
40-3—1
manganese brass
ZCuZn40Mn3Fe1 bronze bearing finished parts — Remain — — — — 0.5~1.5 3.0~4.0 — 53.0~58.0
33-2
lead brass
ZCuZn33Pb2 bronze bearing finished parts — Remain 1.0~3.0 — — — — — — 63.0~67.0
40-2
lead brass
ZCuZn40Pb2 bronze bearing finished parts — Remain 0.5~2.5 — — 0.2~0.8 — — — 58.0~63.0
16-4
silicon brass
ZCuZn16Si4 bronze bearing finished parts — Remain — — — — — — 2.5~4.5 79.0~81.0

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