Machined casting bronze bearings offer technically and economically favorable bearings solutions. It is with high load capability, low weight and good corrosion resistance. Viiplus can offer different types of bronze alloys according to the required life time, service…etc. The tolerance is much tighter than wraped bronze bushes.
Casting Bronze Bearing
Oil & Grease Groove Bushings
Lubricating Parts Material
CuSn6Pb6Zn3
The high performance casting bronze .
Max. dynamic load: 100N/mm2
Max. Temperature: 300 [ °C ]
Base Hardness: HB210-270
Friction coefficient: <0.16
Highest sliding speed: dry 0.4m/s; oil 5m/s
Quality Standard: DIN 1494
Structure Characteristics and Applications
Bronze Bearings is based on the copper alloy. It offers technically and economically favorable bearings solutions. It is of high load capability, low weight and good corrosion resistance. Bronze Bearings can offer different types of bronze alloys according to the required life time, service etc. The tolerance is much tighter than wrapped bronze bushes. This kind of products are widely used in machine-tool, agricultural machinery, crane electro motor, spring pin, steering shaft and transmission, etc. We can use different copper alloy material as per customer’s requirements.
Our Cast Bronze Bushings are machined from continuous cast bronze CuSn6Pb6Zn3 for superior quality and performance. The continuous casting process assures a uniform bronze structure throughout the bearing, free from porosity and hard particle inclusions commonly found in other cast processes.
Material and Properties
Standard
Casted Bronze
Bronze
Bronze
Bronze
Material
CuZn25Al5Mn4Fe3
CuSn6Pb6Zn3 (CuSn5Pb5Zn5)
CuAl10Ni5Fe5
CuSn12
Density
8.0
8.9
8.9
8.5
Hardness HB
>210
>95
>70
90~150
Tensile strength N/mm²
>750
>260
>200
440
Tensile strength N/mm²
>450
>150
>90
230
Yield strength 10-5/℃
1.9
1.8
1.6
1.9
Limit Temp ℃
-40~+300
-40~+400
-40~+400
150
Max.load N/mm²
100
70
60
90
Guideline for assembly
Shaft Tolerance
e7
House Tolerance
H7
Feature
1. It can work without oil for long time
2. High load capacity
3. Inner Diameter machineable parts are available against order
4. High level thermal conductivity
5. Minimum overall dimensions
Cast bronze bushing grease groove:
cast bronze bushing is a very key part of the copper castings in cone crusher. Its role is: a, reduce the sliding friction of equipment in operation, reduce power loss; b, greatly increase the wear-resistant parts of cone crusher. Service life, reduce maintenance and maintenance costs, strive for higher equipment utilization rate; C. Effective protection of steel parts in contact with them from wear, when copper parts wear easily replaced. The upper circular plate is installed at the lower top of the main shaft of the cone crusher and above the middle friction disc. The pressure is very large, and his material and size requirements are relatively high. Especially the clearance between him and the middle friction disc is the most important technical difficulty. Because of the errors in manufacturing and installation, it is easy to cause malignant equipment accidents such as bronze bushing cracks or even comminuted fracture or excessive friction resistance in operation. The burning of tiles occurs in the equipment. Therefore, the key to the normal operation of the equipment is to select the cast bronze bushing with guaranteed material and processing size. The wear frequency of cast bronze bushing is higher.
Bushing grease groove design
Choose your Oil Groove Types:
Choose your Bushing Size:
In addition to our standard groove options we also offer grooves filled with graphite.
NationalLoop
NationalMultiple Loop
NationalMultiple Circular
NationalPlugged
Groove Style Cross Reference Names:
Bunting 5G
Bunting 7A
Bunting 9
Bunting 8
Johnson M
Johnson N
Johnson L
Johnson P
Buckeye K
Buckeye L
Buckeye H
Buckeye J
Characteristics
High load capacity
Wide range of use
Long lifetime
Wide range of temperature
Type of applications
machine-tool, agricultural machinery, crane electro motor, spring pin, steering shaft and transmission
Design
Cylindrical bearings
Flanged bearings
Thrust washers
Plates
Drawing details
Technical information on the data sheet
The bushings are widely used in injection molding machine frame, automobile mold, engineering machinery, hydraulic cylinder, large gear box, metallurgical continuous casting machine, train support steel rolling equipment, mining machinery, ships, turbines, crane support, food machinery turbine bearings.
The viiplus company has long been committed to the research and promotion of self-lubricating bronze bearings products, as well as the professional manufacture of various materials of bronze sleeve and wear-resistant plate. And synchronous supporting copper casting plant and advanced production, inspection equipment. Bronze Bearings are widely used in automotive, injection molding machines, mold manufacturing, construction machinery, mining metallurgy machinery, construction machinery, textile machinery, food machinery, water conservancy machinery, shipbuilding and aerospace and other fields. More than 60% of the bronze parts are sold to the overseas high-end market.
Adhering to the characteristics of “precision, professional and efficient”, we provide customers with high quality, safe and reliable products and services.
Caption
Bronze Bushings Assembly
Also known as the bronze bushings, the bronze bushings is used in sliding and rotating machinery to reduce friction while driving thrust and supporting fixation. The bronze bushings needs oil to lubricate the bearing. Bronze bushings is a variety of brass alloy production for mechanical parts lubrication. Self – lubricating bronze bushings, self lubrication is required. Graphite bronze bushings no need for oil lubrication. Bronze bushing can be used on a variety of large, heavy machinery, is an important component of machinery.
Mounting Advise
Housing: Chamfer min. 1.5 mm x 15-45°, for easy bushing alignment
Shaft: Chamfer 5 mm x 15°, for easy insertion of the shaft
VIIPLUS advises to use a force fitting mandrel for the installation of the bushing. It might be necessary to apply some grease on the outer surface of the bushing when press fitting it into the housing.
Freeze fitting is suitable for diameter > 130mm, dry ice or liquid nitrogen can be used.
We specialize in manufacturing self-lubricating bearings
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